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TYCORUN Truck Battery Manufacturer: Reliable Battery Solutions for Electric Trucks and Semi Trucks
As a professional truck battery manufacturer, TYCORUN focuses on providing high-performance lithium iron phosphate (LiFePO4) batteries for electric trucks and semi trucks, and is committed to providing high energy density, fast charging, and long-life power solutions for the commercial transportation field.
Professional Commercial Truck Battery Manufacturer
TYCORUN’s truck battery capacity is up to 204Ah, which can provide long battery life and strong power output to meet the high-load transportation needs of trucks. TYCORUN adopts liquid cooling + flexible heating to ensure that the battery still maintains high performance in extreme environments of -30℃-60℃. In addition, the battery has IP68 & IPX9K protection levels to improve the working stability of the battery. TYCORUN not only provides standardized battery products, but also can customize truck batteries according to customer needs, providing customers with more efficient, reliable and safe battery solutions.
The Advantages of TYCORUN Commercial Truck Battery
High Energy Density
Provides a maximum rated capacity of 304Ah and an energy storage capacity of 35.239kWh, with an energy density of more than 155Wh/kg, ensuring long-term power output.
Fast charging efficiency
Supports a maximum charging rate of 1C, 30-80% SOC takes only 30 minutes, greatly shortening the charging time and improving operational efficiency.
Excellent Discharge Performance
With a maximum pulse discharge rate of 3C and strong output power, it can adapt to the high-intensity operation requirements of heavy-duty trucks and semi-trailers.
Intelligent Temperature Control System
Adopts liquid cooling + flexible heating system to ensure stable operation of the battery in an environment of -30℃ to 60℃, and adapts to extreme climates and complex working conditions.
High-Level Protection
Meets IP68 (48h) & IPX9K protection standards, with super waterproof, dustproof and vibration-resistant capabilities, ensuring that the battery can continue to work stably in harsh road conditions.
High Reliability
Provide 5-year or 400,000 km warranty service, comply with GB/T 31467.3-2015 vibration standard, ensure battery durability and long-term operational stability.
How Does a Truck Battery Work?
The working principle of a lithium truck battery is based on the migration of lithium ions between the cathode and anode electrodes of the battery, which drives the truck’s motor by providing powerful electrical energy. During the discharge process, lithium ions migrate from the anode electrode to the cathode electrode, and electrons are released to form a current, which provides a continuous and stable power output for the truck motor, allowing the vehicle to move forward or transport loads.
Since trucks usually require high-power drive, lithium batteries can quickly release a large amount of electrical energy through high-rate discharge to ensure that the vehicle maintains strong power when fully loaded.
During the charging process, the current flows in the opposite direction, pushing lithium ions back from the cathode electrode to the anode electrode to complete the energy storage for the next discharge. The charging process is usually achieved through fast charging technology, which restores the power to 80% within 30 minutes, greatly reducing the waiting time for charging the vehicle and improving operational efficiency.
About Our Custom Battery Solutions
TYCORUN combines 17+ years of industry expertise with UN38.3 certified LFP battery technology to provide tailor-made solutions. Our 5-layer BMS monitors over 200 parameters in real time, ensuring 99.6% fault prediction accuracy. Modular design supports 3.2V-144V scalability, which has been proven in over 300 projects, such as a customer operating a logistics and food delivery fleet in Dubai. The global service team provides < 2-hour response in over 50 locations, backed by ISO certified quality control.
Smart BMS Protection
Thermal Optimization
Modular Flexibility
Global 24/7 Support
Our List of Customizable Batteries
| 173T01 | 156T21 | 227T21 | |
|---|---|---|---|
| Get a Quote | |||
| Battery Type | LiFePO4@GF | ||
| Dimension L*W*H | 1175*520*240mm | 2350*785*315mm | 2350*785*335mm |
| Battery Configuration | 1P44S | 1P192S | 1P192S |
| Nominal Capacity | 173Ah | 156Ah | 227Ah |
| Rated Energy | 24.5kWh | 96.45kWh | 140.3kWh |
| Electrical Properties Parameters, Liquid Cooling | |||
| Operating Voltage Range | 110V~160.6V | 480V~700.8V | 480V~700.8V |
| Maximum Charging Rate | 1C | 4C | 2C |
| Charging Time, RT, 30-80%SOC | 30min | 7.5min | 15min |
| Pulse Discharging Rate, RT | 2C@30S | 5C@30S | 4C@30S |
| Pulse Feedback Rate, RT | 1.2C@30S | 4C@30S | 3C@30S |
| Charging Temperature Range | 0°C~65°C | -20°C~65°C | -20°C~65°C |
| Discharging Temperature Range | -30°C~65°C | -30°C~65°C | -30°C~65°C |
| Energy Density | >140Wh/kg | >130Wh/kg | >155Wh/kg |
| Reliability Parameters | |||
| Vibration | GB/T 31467.3-2015 | GB/T 31467.3-2015 | GB/T 31467.3-2015 |
| Heat Safety | NP | NP | NP |
| Protection Rate | IP68 &IPX9K; | ||
| Warranty | 8 years or 400,000 kilometers | 8 years or 600,000 kilometers | 8 years or 800,000 kilometers | Get a Quote |
| 160T11 | 160T12 | 160T13 | |
|---|---|---|---|
| Get a Quote | |||
| Battery Type | LiFePO4@GF | ||
| Dimension (L*W*H) | 2300*760*255mm | 1860*760*255mm | 1560*760*255mm |
| Battery Configuration | 1P168S | 1P126S | 1P102S |
| Nominal Capacity | 160Ah | ||
| Rated Energy | 87.62kWh | 65.7kWh | 53.2kWh |
| Electrical Properties Parameters | |||
| Operating Voltage Range | 420V~613.2V | 315V~459.9V | 255V~372.3V |
| Maximum Charging Rate | 2C | ||
| Charging Time, RT, 30-80%SOC | 20min | ||
| Pulse Discharging Rate, RT | 3C@30S | ||
| Pulse Feedback Rate, RT | 2C@30S | ||
| Charging Temperature Range | -20°C~65°C | ||
| Discharging Temperature Range | -30°C~65°C | ||
| Energy Density | >145Wh/kg | >135Wh/kg | |
| Reliability Parameters | |||
| Vibration | GB/T 31467.3-2015 | ||
| Heat Safety | NP | ||
| Protection Rate | IP68(48h)&IPX9K; | ||
| Warranty | 8 years or 600,000 kilometers | ||
| Get a Quote | |||
| 200T11 | 200T12 | 268T1X | |
|---|---|---|---|
| Get a Quote | |||
| Battery Type | LiFePO4@GF | ||
| Dimension (L*W*H) | 2300*760*255mm | 1860*760*255mm | 2300*760*255mm |
| Battery Configuration | 1P156S | 1P120S | 1P117S |
| Nominal Capacity | 200Ah | 200Ah | 268Ah |
| Rated Energy | 100.46kWh | 77.28kWh | 100.96kWh |
| Electrical Properties Parameters | |||
| Operating Voltage Range | 390V~569.4V | 300V~438V | 292.5V~427.05V |
| Maximum Charging Rate | 1.5C | 1.5C | 1.2C |
| Charging Time, RT, 30-80%SOC | 22min | 22min | 25min |
| Pulse Discharging Rate, RT | 3C@30S | ||
| Pulse Feedback Rate, RT | 2C@30S | ||
| Charging Temperature Range | -20℃~65℃ | ||
| Discharging Temperature Range | -30℃~65℃ | ||
| Energy Density | >155Wh/kg | >140Wh/kg | >155Wh/kg |
| Reliability Parameters | |||
| Vibration | GB/T 31467.3-2015 | ||
| Heat Safety | NP | ||
| Protection Rate | IP68(48h) & IPX9K | ||
| Warranty | 8 years or 600,000 kilometers | ||
| Get a Quote | |||
| C173 | C228 | C304 | |
|---|---|---|---|
| Get a Quote | |||
| Battery Type | LiFePO4@GF | ||
| Dimension (L*W*H) | 1065*630*240mm | ||
| Battery Configuration | 1P63S | 1P48S | 1P36S |
| Nominal Capacity | 173Ah | 228Ah | 304Ah |
| Rated Energy | 34.876kWh | 35.239kWh | 35.239kWh |
| Type of Cooling | Liquid Cooling/Flexible heating | ||
| Electrical Properties Parameters | |||
| Operating Voltage Range | 157.5-229.95V | 120-175.2V | 90-131.4V |
| Maximum Charging Rate | 1C | ||
| Charging Time, RT, 30-80%SOC | 30min | ||
| Pulse Discharging Rate, RT | 2C@30S | 3C@30S | 2.5C@30S |
| Pulse Feedback Rate, RT | 1.2C@30S | 2.5C@30S | 1.5C@30S |
| Charging Temperature Range | 0~60°C | ||
| Discharging Temperature Range | -30~60°C | ||
| Energy Density | >150Wh/kg | >155Wh/kg | >155Wh/kg |
| Reliability Parameters | |||
| Vibration | GB/T 31467.3-2015 | ||
| Heat Safety | NP | ||
| Protection Rate | IP68(48h) & IPX9K | ||
| Warranty | 5 years or 400000 km | ||
| Get a Quote | |||
| G173 | G228 | G304 | |
|---|---|---|---|
| Get a Quote | |||
| Battery Type | LiFePO4@GF | ||
| Dimension (L*W*H) | 925*630*240mm | ||
| Battery Configuration | 1P4S | 1P39S | 1P30S |
| Nominal Capacity | 173Ah | 228Ah | 304Ah |
| Rated Energy | 29.894kWh | 28.632kWh | 29.366kWh |
| Type of cooling | Liquid Cooling/Flexible heating | ||
| Electrical Properties Parameters | |||
| Operating Voltage Range | 135-197.1V | 97.5-142.35V | 75-109.5V |
| Maximum Charging Rate | 1C | 1C | 1C |
| Charging Time, RT, 30-80%SOC | 30min | 30min | 30min |
| Pulse Discharging Rate, RT | 2C@30S | 3C@30S | 2.5C@30S |
| Pulse Feedback Rate, RT | 1.2C@30S | 2.5C@30S | 1.5C@30S |
| Charging Temperature Range | 0~60°C | 0~60°C | 0~60°C |
| Discharging Temperature Range | -30~60°C | -30~60°C | -30~60°C |
| Energy Density | >150Wh/kg | >150Wh/kg | >150Wh/kg |
| Reliability Parameters | |||
| Vibration | GB/T 31467.3-2015 | ||
| Heat Safety | NP | ||
| Protection Rate | IP68 (48h) & IPX9K | ||
| Warranty | 5 years or 400000 km | ||
| Get a Quote | |||
| 271D04 | 271D05 | 327D06 | |
|---|---|---|---|
| Get a Quote | |||
| Battery Type | LiFePO4@GF | ||
| Dimension | 1860*650*257mm | 2048*650*257mm | 2263*650*257mm |
| Battery Configuration | 1P90S | 1P102S | 1P96S |
| Nominal Capacity | 271Ah | 271Ah | 327Ah |
| Rated Energy | 78.535kWh | 89.007kWh | 101.082kWh |
| Type of cooling | Liquid Cooling/Flexible heating | ||
| Electrical Properties Parameters | |||
| Operating Voltage Range | 225-328.5V | 255-372.3V | 240-350.4V |
| Maximum Charging Rate | 1.2C | ||
| Charging Time, RT, 30-80%SOC | 25min | ||
| Pulse Discharging Rate, RT | 2.5C@30S | 2.5C@30S | 2.2C@30S |
| Pulse Feedback Rate, RT | 2.5C@30S | 2.5C@30S | 2C@30S |
| Charging Temperature Range | -20~65°C | ||
| Discharging Temperature Range | -30~65°C | ||
| Energy Density | >162Wh/kg | >165Wh/kg | >167Wh/kg |
| Reliability Parameters | |||
| Vibration | Four times GB/T 31467.3-2015 | ||
| Heat Safety | NP | ||
| Protection Rate | IP68 (48h) & IPX9K | ||
| Warranty | 8 years or 800,000 km | ||
| Get a Quote | |||
| 271D01 | 327D01 | 271D02 | 327D02 | |
|---|---|---|---|---|
| Get a Quote | ||||
| Battery Type | LiFePO4@GF | |||
| Dimension | 1065*650*257mm | 1215*650*257mm | ||
| Battery Configuration | 1P51S | 1P42S | 1P60S | 1P48S |
| Nominal Capacity | 271Ah | 327Ah | 271Ah | 327Ah |
| Rated Energy | 44.503kWh | 44.223kWh | 52.357kWh | 50.541kWh |
| Type of cooling | Liquid Cooling/Flexible heating | |||
| Electrical Properties Parameters | ||||
| Operating Voltage Range | 127.5-186.15V | 105-153.3V | 150-219V | 120-175.2V |
| Maximum Charging Rate | 1.2C | 1.2C | 1.2C | 1.2C |
| Charging Time, RT, 30-80%SOC | 25min | 25min | 25min | 25min |
| Pulse Discharging Rate, RT | 2.5C@30S | 2.2C@30S | 2.5C@30S | 2.2C@30S |
| Pulse Feedback Rate, RT | 2.5C@30S | 2C@30S | 2.5C@30S | 2C@30S |
| Charging Temperature Range | -20~65℃ | -20~65℃ | -20~65℃ | -20~65℃ |
| Discharging Temperature Range | -30~65℃ | -30~65℃ | -30~65℃ | -30~65℃ |
| Energy Density | >160Wh/kg | >160Wh/kg | >160Wh/kg | >158Wh/kg |
| Reliability Parameters | ||||
| Vibration | Four times GB/T 31467.3-2015 | |||
| Heat Safety | NP | |||
| Protection Rate | IP68 (48h) & IPX9K | |||
| Warranty | 8 years or 800000 km | |||
| Get a Quote | ||||
| 95D01 | 95D02 | ||
|---|---|---|---|
| Get a Quote | |||
| Battery Type | LiFePO4@GF | ||
| Dimension (L*W*H) | 1067.8*660.8*257mm | 1217.8*660.8*257mm | |
| Battery Configuration | 1P81S | 1P96S | |
| Nominal Capacity | 95Ah | 95Ah | |
| Rated Energy | 24.7kWh | 29.3kWh | |
| Operating Voltage Range | 202.5-295.65V | 240-350.4V | |
| Electrical Properties Parameters | |||
| Maximum Charging Rate | 3C | ||
| Charging Time, RT, 30%-80%SOC | 10min | ||
| Pulse Discharging Rate, RT | 6C@30s | ||
| Pulse Feedback Rate, RT | 6C@30s | ||
| Charging Temperature Range | -10~65℃ | ||
| Discharging Temperature Range | -30~65℃ | ||
| Energy Density | 110Wh/kg | ||
| Reliability Parameters | |||
| Type of cooling | Liquid Cooling/Liquid heating | ||
| Vibration | Four times GB/T 31467.3-2015 | ||
| Heat Safety | NP | ||
| Protection Rate | IP68 (48h) & IPX9K | ||
| Get a Quote | |||
Why Choose TYCORUN as a Truck Battery Supplier?
Basic Application of Lithium Truck Batteries
TYCORUN batteries provide stable and lasting power support for electric trucks used in urban logistics distribution, long-distance transportation and cold chain logistics, effectively reducing corporate transportation costs.
In ports, airports and other scenarios, they provide strong power for trucks transporting tractors and containers, support frequent operation needs, and reduce pollution and operating costs caused by traditional fuel vehicles.
Heavy trucks in high-intensity operation scenarios such as mining and infrastructure construction require high-energy density batteries. TYCORUN batteries can provide continuous and efficient power for trucks to improve operating efficiency.
In municipal service fields such as sanitation garbage transportation, sprinklers, and road sweepers, electric truck batteries achieve zero-emission and low-noise operation of vehicles, reducing urban air pollution.
In response to the needs of medium and long-distance transportation, electric truck batteries have the characteristics of ultra-long battery life and fast charging, ensuring continuous power supply for trucks during long-term, high-load transportation and reducing downtime.
Case Study For TYCORUN Truck Batteries
TYCORUN Partners with a Canadian Long-Distance Freight Company
A Canadian long-distance freight company operates 300 electric heavy trucks, with a daily mileage of more than 400 kilometers. It needs to customize a truck battery with long battery life and fast charging. According to customer needs, TYCORUN customized a truck lithium battery for it. The rated energy of the battery reaches 35kWh, which can be quickly charged from 30% to 80% in 30 minutes. The single charging time is 410 kilometers, providing stable and strong power output for the company’s heavy trucks, helping the company to improve the transportation efficiency of heavy trucks.
TYCORUN Collaborates with a British construction engineering company
The company is mainly responsible for the equipment transportation and material distribution of large-scale construction projects. The truck operating environment is complex and often faces high loads, bad weather and long-term continuous work.
TYCORUN provided the company with 300 sets of high-performance truck lithium batteries with a rated capacity of up to 304Ah, IP68 waterproof rating, and can operate efficiently in high and low temperature environments. This battery increases the efficiency of truck transportation by 40%, shortens the charging time by 1-2 hours, and greatly saves the company’s operating costs.
How to Get Your Quick Samples and Customized Electric Truck Batteries
Frequently Asked Questions
TYCORUN electric truck batteries use high-energy-density lithium iron phosphate cells, which can meet the endurance requirements of up to 300-400 kilometers on a single charge. The specific endurance depends on the battery capacity, vehicle load and working conditions.
TYCORUN truck batteries support a maximum 1C rate of fast charging. At room temperature, it only takes about 30 minutes to charge from 30% to 80%, greatly reducing vehicle downtime and improving operational efficiency.
Yes. TYCORUN electric truck batteries have excellent environmental adaptability and can work normally in environments between -30℃ and 60℃. They are equipped with liquid cooling and flexible heating systems to ensure the stability of battery performance in extremely cold or high temperature environments.
If you want to consult our experts, you can contact us. We will provide the best truck batteries as best as we can.
Customization Service and More
OEM/ODM Services
TYCORUN provides a full range of customized services for truck and semi-trailer batteries, from battery design, material selection to production and manufacturing, to meet customer needs throughout the entire process. At the same time, we support the production of high-performance, high-quality batteries according to customer-specified solutions to improve market competitiveness.
Mass Production Services
We provide a variety of configuration solutions with different voltages, capacities, pulse discharge rates, energy densities, etc. to ensure that the battery is suitable for electric trucks. In addition, we can customize the battery shell material, protection level and interface design according to customer needs to achieve optimal compatibility.
All-Round Technical Support
From battery selection, installation and commissioning to operation and maintenance, TYCORUN provides comprehensive technical support, including remote monitoring, battery management system (BMS) optimization, troubleshooting, etc., to ensure that the battery can operate stably under various working conditions.
Safety and Quality Certification
We provide safety certification services that meet international standards, and conduct strict reliability tests, such as high and low temperature tests, vibration tests, short circuit protection tests, waterproof and dustproof tests (IP68 level), etc., to ensure that the battery can still operate stably in extreme environments.
What Our Customer Say
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