...

TYCORUN Order Picker Battery Manufacturer: Order Picker Power Solutions

TYCORUN is a professional order picker battery manufacturer, developing higher capacity, longer lifespan, and fast-charging order picker batteries to provide continuous power for order picking operations, improving the efficiency of picking machines.

Professional Order Picker Battery Manufacturer

Professional Order Picker Battery Manufacturer

TYCORUN’s order picker batteries are designed with high performance, long lifespan, and environmental considerations in mind. They use high-performance lithium battery technology, with a cycle life of approximately 4000 cycles, support fast charging, and require no maintenance. These features help customers reduce operational costs, while the high-performance batteries provide strong power for supporting high-intensity operations of order picking machines.

The Advantages of TYCORUN Order Picker Battery

Leading Manufacturing Process

TYCORUN employs potting and aluminum wire welding technologies to enhance heat dissipation and stabilize the cells. In the event of overheating, the fuse in the wiring will disconnect, ensuring the proper functioning of the remaining cells and improving battery safety.

High Discharge Rate

TYCORUN's order picker battery has an exceptional discharge capability, providing stable power output for high-intensity operations. This ensures that the equipment runs smoothly even under heavy-duty workloads.

Advanced BMS System

The battery is equipped with an advanced Battery Management System (BMS) that monitors the battery's status in real-time, including temperature, voltage, and current. This system prevents overcharging, overdischarging, and overheating issues, ensuring safe operation.

Long Cycle Life

TYCORUN uses high-energy-density lithium batteries, which store more energy within the same volume compared to other types of batteries. This provides longer operating time for order pickers, reduces charging frequency, and improves operational efficiency.

Environmentally Friendly

TYCORUN batteries are made from non-toxic, non-polluting materials, adhering to global environmental and sustainability principles. Additionally, the batteries are maintenance-free, helping businesses reduce maintenance costs and lowering long-term operational expenses.

Customizable Batteries

TYCORUN offers comprehensive customization of order picker batteries, including voltage, capacity, casing material, and logo, allowing customers to tailor competitive battery products that meet their specific needs.

How Does an Order Picker Battery Work?

The working principle of the order picker battery is based on the migration of lithium ions between the battery’s cathode and anode, providing efficient and stable power support for picking equipment (such as electric order pickers and electric lifting platforms) in warehouses, logistics centers, and distribution hubs.

 

During discharge, lithium ions move from the anode to the cathode, releasing an electron flow that supplies continuous and stable power to the motor of the electric order picker. This powers the vehicle’s lifting, movement of goods, or execution of other picking tasks. The electrical energy supplied by the battery is converted into mechanical energy by the motor, allowing the order picker to operate smoothly at various heights and work loads, thus improving warehouse operational efficiency.

 

When charging, the current direction reverses, and lithium ions return from the cathode to the anode, restoring the battery’s energy storage and preparing it for the next use. 

The Advantages of TYCORUN Order Picker Battery

About Our Custom Battery Solutions

TYCORUN combines 17+ years of industry expertise with UN38.3 certified LFP battery technology to provide tailor-made solutions. Our 5-layer BMS monitors over 200 parameters in real time, ensuring 99.6% fault prediction accuracy. Modular design supports scalability, which has been proven in over 300 projects, such as a customer operating a logistics and food delivery fleet in Dubai. The global service team provides < 2-hour response in over 50 locations, backed by ISO-certified quality control.

Smart BMS Protection

Thermal Optimization

Modular Flexibility

Global 24/7 Support

Worldwide-Power-Custom-Battery-Solutions-TYCORUN

Our List of Customizable Forklift Batteries

You can choose our customized service to get a fork truck battery that better suits your needs. Just leave a message below to tell us your needs.

Why Choose TYCORUN as an Order Picker Battery Supplier?

Basic Application of Order Picker Batteries

Warehousing and Logistics
Warehousing and Logistics

Widely used in electric order pickers in large warehouses and logistics centers, providing stable power to help employees efficiently pick and transport goods from shelves, greatly improving operational efficiency.

Retail and Distribution
Retail and Distribution

Order picker batteries power electric pickers in large supermarkets and retail distribution centers, enabling fast and accurate transportation of goods from the warehouse to shelves, thus enhancing logistics and distribution efficiency.

Manufacturing
Manufacturing

Providing power support for electric pickers in factories, assisting in transporting and handling materials and finished products on production lines. TYCORUN’s order picker batteries are capable of stable performance under high load conditions, ensuring the efficient operation of production lines.

Cold Chain Logistics
Cold Chain Logistics

Order picker batteries are also widely used in order pickers in low-temperature environments. TYCORUN’s order picker batteries can operate normally in cold environments, improving the picking and transportation efficiency of food and pharmaceuticals.

Automated Warehouses
Automated Warehouses

As the power source for intelligent electric equipment, order picker batteries play a crucial role in automated warehouse systems, assisting robots or automated picking devices in completing efficient goods handling and delivery tasks.

Case Study For TYCORUN Order Picker Batteries

TYCORUN Partners with a Global Warehouse and Logistics Management

TYCORUN Partners with a Global Warehouse and Logistics Management

A global warehouse logistics management company operates multiple large logistics centers and processes hundreds of thousands of orders every day. The company has a total of 500 pickers in operation and urgently needs an efficient and stable battery solution to improve picking efficiency. TYCORUN provides it with customized picker batteries with high energy density and long-lasting performance. This battery increases the operating time of the picker by 4 hours, improves picking efficiency by 40% and order processing efficiency by 30%.

TYCORUN Partners with a Company Cold Chain Logistics for Food and Pharmaceuticals

As a company focusing on cold chain logistics for food and medicine, it is responsible for the distribution of temperature-sensitive products worldwide. Due to the particularity of the working environment, a battery that can operate effectively under extreme conditions is required. TYCORUN provides a picking vehicle battery with high and low-temperature adaptability design, which can operate stably in the temperature range of -20°C to 60°C. This solution supports customers in providing safe and reliable cold chain transportation services worldwide.

TYCORUN Partners with a Company Cold Chain Logistics for Food and Pharmaceuticals

How to Get Your Quick Samples and Customized Order Picker Batteries

01

Communicating Customer Requirements

We begin by engaging in detailed discussions with the customer to understand their specific needs for the order picker battery, including usage environment, performance requirements, application scenarios, and load conditions. This ensures that the battery is tailored to meet the specific demands of the equipment.

02

Battery Solution Design

Our R&D team provides a bespoke battery solution for the customer, including customization of battery type, voltage, capacity, charge/discharge characteristics, and other functional requirements to ensure the battery operates reliably in extreme environments.

03

Sample Production & Testing

Based on the designed solution, we produce battery samples and conduct rigorous testing. The battery is then optimized based on the test results to ensure it meets the customer’s performance requirements.

04

Mass Production

Once the sample has passed testing and verification, we proceed with mass production. TYCORUN strictly follows quality control systems to ensure product quality and reliability through thorough testing.

05

Product Delivery

After mass production, the batteries undergo final factory testing, packaging, and transportation for timely delivery to the customer. As an order picker battery manufacturer, TYCORUN also provides comprehensive after-sales service to ensure long-term stable operation of the batteries.

Frequently Asked Questions

TYCORUN is equipped with an advanced Battery Management System (BMS) to prevent issues like overcharging and overheating. Additionally, we employ potting technology and aluminum wire welding techniques to enhance heat dissipation. The battery automatically disconnects the circuit in case of overheating, ensuring the safety of the battery.

TYCORUN’s order picker battery uses high-performance lithium batteries with strong temperature adaptability. Our batteries can operate stably in a temperature range from -20°C to 60°C, making them suitable for various work environments, including cold storage warehouses and outdoor high-temperature conditions.

The lifespan of the battery depends on various factors, such as battery type, charge/discharge frequency, and working environment. Our batteries have a lifespan of up to 4000 charge/discharge cycles. With regular maintenance, the lifespan of the battery can be further extended.

If you want to consult our experts, you can contact us. We will provide the best order picker batteries as best as we can.

Customization Service and More

OEM/ODM Services

TYCORUN offers integrated custom solutions, or we can produce high-quality battery products based on customer-provided designs, helping customers create competitive battery products.

Mass Production Services

TYCORUN has an order picker battery factory with international production equipment and leading battery technology. This allows us to effectively improve production efficiency and support large-scale production demands, ensuring timely delivery of products to customers.

Product Certification Services

We have introduced advanced testing equipment and strictly follow quality control systems to perform rigorous quality testing on our battery products, including electrical performance, waterproof, compression resistance, and vibration resistance tests, ensuring that the batteries meet the quality standards of various countries.

Comprehensive After-Sales Service

We offer comprehensive after-sales services, providing professional technical support, including battery installation, battery testing, battery maintenance, and maintenance advice, ensuring efficient operation of the batteries.

What Our Customer Say

Related Posts

VW Delays Ontario Battery Plant to 2029

Volkswagen’s PowerCo Delays Its Ontario Battery Plant to 2029: What It Means for Battery Buyers

PowerCo has moved production at its St. Thomas, Ontario battery plant from 2027 to 2029, even as construction continues. This article covers what changed, why ...
UN38.3, CE & IEC 62133 Lithium Battery Certification Guide

UN38.3, CE & IEC 62133: Lithium Battery Certification Guide

UN38.3, IEC 62133-2, and CE marking serve different compliance purposes. This guide explains what each covers, what documents to request, and how to verify lithium ...
UN3480 vs UN3481-Lithium Battery Shipping Classification Guide

UN3480 vs UN3481: Lithium Battery Shipping Classification Guide (2026)

UN3480 applies to lithium-ion batteries shipped by themselves, while UN3481 covers batteries packed with or installed in equipment. This 2026 guide explains how the shipping ...