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TYCORUN Lorry Battery Manufacturer : Reliable Battery Solutions

As a professional lorry battery manufacturer, TYCORUN focuses on the research and development of high-performance lithium iron phosphate (LiFePO4) batteries, and is committed to providing high energy density, fast charging, and long-life battery solutions for heavy duty lorries.

Professional Heavy Duty Lorry Battery Manufacturer

Professional Heavy Duty Lorry Battery Manufacturer

TYCORUN’s lorry battery capacity is up to 300Ah, which can provide long battery life and strong power output to meet the high-load transportation needs of trucks. TYCORUN adopts liquid cooling + flexible heating to ensure that the battery still maintains high performance in extreme environments of -30℃-60℃. In addition, the battery has IP68 & IPX9K protection levels to improve the working stability of the battery.

TYCORUN not only provides standardized battery products, but also can customize lorry batteries according to customer needs, providing customers with more efficient, reliable and safe battery solutions.

The Advantages of TYCORUN Lorry Batteries

High Energy Density

Provides a maximum rated capacity of 327Ah and an energy storage capacity of 50.541kWh, with an energy density of more than 158Wh/kg, ensuring long-term power output.

Fast Charging Efficiency

Supports a maximum charging rate of 1.2C, and 30-80% SOC takes only 25 minutes, greatly shortening the charging time and improving operational efficiency.

Excellent Discharge Performance

With a maximum pulse discharge rate of 3C and strong output power, it can adapt to the high-intensity operation requirements of heavy duty lorry.

Intelligent Temperature Control System

Adopts liquid cooling + flexible heating system to ensure stable operation of the battery in an environment of -30℃ to 60℃, and adapts to extreme climates and complex working conditions.

High-Level Protection

Meets IP68 (48h) & IPX9K protection standards, with super waterproof, dustproof and vibration-resistant capabilities, ensuring that the battery can continue to work stably in harsh road conditions.

High Reliability

Provide 8 years or 800,000 km warranty service, comply with GB/T 31467.3-2015 vibration standard, ensure battery durability and long-term operational stability.

How Does a Heavy Duty Lorry Battery Work?

The working principle of a lorry battery is based on the migration of lithium ions between the cathode and anode electrodes of the battery, which drives the lorry’s motor by providing powerful electrical energy. During the discharge process, lithium ions migrate from the anode electrode to the cathode electrode, and electrons are released to form a current, providing a continuous and stable power output for the lorry motor, allowing the vehicle to move forward or transport loads.

 

During the charging process, the current flows in the opposite direction, pushing lithium ions back from the cathode electrode to the anode electrode, completing the energy storage for the next discharge.

How Does a Heavy Duty Lorry Battery Work

About Our Custom Battery Solutions

TYCORUN combines 17+ years of industry expertise with UN38.3 certified LFP battery technology to provide tailor-made solutions. Our 5-layer BMS monitors over 200 parameters in real time, ensuring 99.6% fault prediction accuracy. Modular design supports 3.2V-144V scalability, which has been proven in over 300 projects, such as a customer operating a logistics and food delivery fleet in Dubai. The global service team provides < 2-hour response in over 50 locations, backed by ISO certified quality control.

Smart BMS Protection

Thermal Optimization

Modular Flexibility

Global 24/7 Support

Worldwide-Power-Custom-Battery-Solutions-TYCORUN

Our List of Customizable Lorry Batteries

173T01 156T21 227T21
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Battery Type LiFePO4@GF
Dimension L*W*H 1175*520*240mm 2350*785*315mm 2350*785*335mm
Battery Configuration 1P44S 1P192S 1P192S
Nominal Capacity 173Ah 156Ah 227Ah
Rated Energy 24.5kWh 96.45kWh 140.3kWh
Electrical Properties Parameters, Liquid Cooling
Operating Voltage Range 110V~160.6V 480V~700.8V 480V~700.8V
Maximum Charging Rate 1C 4C 2C
Charging Time, RT, 30-80%SOC 30min 7.5min 15min
Pulse Discharging Rate, RT 2C@30S 5C@30S 4C@30S
Pulse Feedback Rate, RT 1.2C@30S 4C@30S 3C@30S
Charging Temperature Range 0°C~65°C -20°C~65°C -20°C~65°C
Discharging Temperature Range -30°C~65°C -30°C~65°C -30°C~65°C
Energy Density >140Wh/kg >130Wh/kg >155Wh/kg
Reliability Parameters
Vibration GB/T 31467.3-2015 GB/T 31467.3-2015 GB/T 31467.3-2015
Heat Safety NP NP NP
Protection Rate IP68 &IPX9K;
Warranty 8 years or 400,000 kilometers 8 years or 600,000 kilometers 8 years or 800,000 kilometers
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160T11 160T12 160T13
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Battery Type LiFePO4@GF
Dimension (L*W*H) 2300*760*255mm 1860*760*255mm 1560*760*255mm
Battery Configuration 1P168S 1P126S 1P102S
Nominal Capacity 160Ah
Rated Energy 87.62kWh 65.7kWh 53.2kWh
Electrical Properties Parameters
Operating Voltage Range 420V~613.2V 315V~459.9V 255V~372.3V
Maximum Charging Rate 2C
Charging Time, RT, 30-80%SOC 20min
Pulse Discharging Rate, RT 3C@30S
Pulse Feedback Rate, RT 2C@30S
Charging Temperature Range -20°C~65°C
Discharging Temperature Range -30°C~65°C
Energy Density >145Wh/kg >135Wh/kg
Reliability Parameters
Vibration GB/T 31467.3-2015
Heat Safety NP
Protection Rate IP68(48h)&IPX9K;
Warranty 8 years or 600,000 kilometers
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200T11 200T12 268T1X
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Battery Type LiFePO4@GF
Dimension (L*W*H) 2300*760*255mm 1860*760*255mm 2300*760*255mm
Battery Configuration 1P156S 1P120S 1P117S
Nominal Capacity 200Ah 200Ah 268Ah
Rated Energy 100.46kWh 77.28kWh 100.96kWh
Electrical Properties Parameters
Operating Voltage Range 390V~569.4V 300V~438V 292.5V~427.05V
Maximum Charging Rate 1.5C 1.5C 1.2C
Charging Time, RT, 30-80%SOC 22min 22min 25min
Pulse Discharging Rate, RT 3C@30S
Pulse Feedback Rate, RT 2C@30S
Charging Temperature Range -20℃~65℃
Discharging Temperature Range -30℃~65℃
Energy Density >155Wh/kg >140Wh/kg >155Wh/kg
Reliability Parameters
Vibration GB/T 31467.3-2015
Heat Safety NP
Protection Rate IP68(48h) & IPX9K
Warranty 8 years or 600,000 kilometers
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C173 C228 C304
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Battery Type LiFePO4@GF
Dimension (L*W*H) 1065*630*240mm
Battery Configuration 1P63S 1P48S 1P36S
Nominal Capacity 173Ah 228Ah 304Ah
Rated Energy 34.876kWh 35.239kWh 35.239kWh
Type of Cooling Liquid Cooling/Flexible heating
Electrical Properties Parameters
Operating Voltage Range 157.5-229.95V 120-175.2V 90-131.4V
Maximum Charging Rate 1C
Charging Time, RT, 30-80%SOC 30min
Pulse Discharging Rate, RT 2C@30S 3C@30S 2.5C@30S
Pulse Feedback Rate, RT 1.2C@30S 2.5C@30S 1.5C@30S
Charging Temperature Range 0~60°C
Discharging Temperature Range -30~60°C
Energy Density >150Wh/kg >155Wh/kg >155Wh/kg
Reliability Parameters
Vibration GB/T 31467.3-2015
Heat Safety NP
Protection Rate IP68(48h) & IPX9K
Warranty 5 years or 400000 km
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G173 G228 G304
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Battery Type LiFePO4@GF
Dimension (L*W*H) 925*630*240mm
Battery Configuration 1P4S 1P39S 1P30S
Nominal Capacity 173Ah 228Ah 304Ah
Rated Energy 29.894kWh 28.632kWh 29.366kWh
Type of cooling Liquid Cooling/Flexible heating
Electrical Properties Parameters
Operating Voltage Range 135-197.1V 97.5-142.35V 75-109.5V
Maximum Charging Rate 1C 1C 1C
Charging Time, RT, 30-80%SOC 30min 30min 30min
Pulse Discharging Rate, RT 2C@30S 3C@30S 2.5C@30S
Pulse Feedback Rate, RT 1.2C@30S 2.5C@30S 1.5C@30S
Charging Temperature Range 0~60°C 0~60°C 0~60°C
Discharging Temperature Range -30~60°C -30~60°C -30~60°C
Energy Density >150Wh/kg >150Wh/kg >150Wh/kg
Reliability Parameters
Vibration GB/T 31467.3-2015
Heat Safety NP
Protection Rate IP68 (48h) & IPX9K
Warranty 5 years or 400000 km
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271D04 271D05 327D06
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Battery Type LiFePO4@GF
Dimension 1860*650*257mm 2048*650*257mm 2263*650*257mm
Battery Configuration 1P90S 1P102S 1P96S
Nominal Capacity 271Ah 271Ah 327Ah
Rated Energy 78.535kWh 89.007kWh 101.082kWh
Type of cooling Liquid Cooling/Flexible heating
Electrical Properties Parameters
Operating Voltage Range 225-328.5V 255-372.3V 240-350.4V
Maximum Charging Rate 1.2C
Charging Time, RT, 30-80%SOC 25min
Pulse Discharging Rate, RT 2.5C@30S 2.5C@30S 2.2C@30S
Pulse Feedback Rate, RT 2.5C@30S 2.5C@30S 2C@30S
Charging Temperature Range -20~65°C
Discharging Temperature Range -30~65°C
Energy Density >162Wh/kg >165Wh/kg >167Wh/kg
Reliability Parameters
Vibration Four times GB/T 31467.3-2015
Heat Safety NP
Protection Rate IP68 (48h) & IPX9K
Warranty 8 years or 800,000 km
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271D01 327D01 271D02 327D02
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Battery Type LiFePO4@GF
Dimension 1065*650*257mm 1215*650*257mm
Battery Configuration 1P51S 1P42S 1P60S 1P48S
Nominal Capacity 271Ah 327Ah 271Ah 327Ah
Rated Energy 44.503kWh 44.223kWh 52.357kWh 50.541kWh
Type of cooling Liquid Cooling/Flexible heating
Electrical Properties Parameters
Operating Voltage Range 127.5-186.15V 105-153.3V 150-219V 120-175.2V
Maximum Charging Rate 1.2C 1.2C 1.2C 1.2C
Charging Time, RT, 30-80%SOC 25min 25min 25min 25min
Pulse Discharging Rate, RT 2.5C@30S 2.2C@30S 2.5C@30S 2.2C@30S
Pulse Feedback Rate, RT 2.5C@30S 2C@30S 2.5C@30S 2C@30S
Charging Temperature Range -20~65℃ -20~65℃ -20~65℃ -20~65℃
Discharging Temperature Range -30~65℃ -30~65℃ -30~65℃ -30~65℃
Energy Density >160Wh/kg >160Wh/kg >160Wh/kg >158Wh/kg
Reliability Parameters
Vibration Four times GB/T 31467.3-2015
Heat Safety NP
Protection Rate IP68 (48h) & IPX9K
Warranty 8 years or 800000 km
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95D01 95D02
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Battery Type LiFePO4@GF
Dimension (L*W*H) 1067.8*660.8*257mm 1217.8*660.8*257mm
Battery Configuration 1P81S 1P96S
Nominal Capacity 95Ah 95Ah
Rated Energy 24.7kWh 29.3kWh
Operating Voltage Range 202.5-295.65V 240-350.4V
Electrical Properties Parameters
Maximum Charging Rate 3C
Charging Time, RT, 30%-80%SOC 10min
Pulse Discharging Rate, RT 6C@30s
Pulse Feedback Rate, RT 6C@30s
Charging Temperature Range -10~65℃
Discharging Temperature Range -30~65℃
Energy Density 110Wh/kg
Reliability Parameters
Type of cooling Liquid Cooling/Liquid heating
Vibration Four times GB/T 31467.3-2015
Heat Safety NP
Protection Rate IP68 (48h) & IPX9K
Get a Quote

Why Choose TYCORUN as a Heavy Duty Lorry Battery Supplier?

Basic Application of Lorry Batteries

Logistics & Transportation
Logistics & Transportation

TYCORUN batteries provide stable and lasting power support for lorries used in urban logistics distribution and cold chain logistics, effectively reducing corporate transportation costs.

Port & Airport Operations
Port & Airport Operations

In ports, airports and other scenarios, it provides strong power for lorries transporting tractors and containers, supports frequent operation needs, and reduces pollution and operating costs caused by traditional fuel vehicles.

Mining & Engineering Operations
Mining & Engineering Operations

Heavy duty lorries in high-intensity operation scenarios such as mines and infrastructure construction require high-energy density batteries. TYCORUN batteries can provide vehicles with continuous and efficient power to improve operating efficiency.

Petroleum & Chemical Transportation
Petroleum & Chemical Transportation

To provide safe power for heavy duty lorries that transport dangerous goods such as oil, natural gas, and chemicals, TYCORUN uses lithium iron phosphate batteries with excellent high and low temperature performance to improve safety during transportation.

Long-Distance Transportation
Long-Distance Transportation

In response to the needs of medium and long-distance transportation, lorry batteries have the characteristics of ultra-long battery life and fast charging, ensuring that vehicles continue to be powered during long-term, high-load transportation and reducing downtime.

Case Study For TYCORUN Heavy Duty Lorry Batteries

TYCORUN Cooperates with an Italian Long-Distance Freight Company

TYCORUN Cooperates with an Italian Long-Distance Freight Company

An Italian new energy commercial vehicle manufacturer plans to optimize the power battery system of its electric trucks in the hope of improving their driving range. After technical discussions and plan evaluation, they chose the TYCORUN 1P60S 271D02 series battery, which has a rated energy of 52.357kWh, an energy density of >160Wh/kg, and can complete a fast charging efficiency of 30-80% SOC within 25 minutes. The battery has IP68 and IPX9K protection levels and has passed the GB/T 31467.3-2015 vibration test. After optimization, the vehicle’s single driving range increased by about 15%, and the overall operating efficiency was significantly improved.

TYCORUN Cooperates with a New Zealand Construction Engineering Company

The company is mainly responsible for the equipment transportation and material distribution of large-scale construction projects. The lorry operation environment is complex and often faces high loads, bad weather and long-term continuous work. TYCORUN provided the company with 300 sets of high-performance lithium batteries with a rated capacity of up to 327Ah, IP68 waterproof rating, and can operate efficiently in high and low temperature environments. This battery increases lorry transportation efficiency by 35%, shortens charging time by 1-2 hours, and greatly saves enterprise operating costs.

TYCORUN Cooperates with a New Zealand Construction Engineering Company

How to Get Your Quick Samples and Customized Lorry Batteries

01

Demand Analysis

In-depth communication with customers to clarify core parameters such as vehicle type, load requirements, cruising range, working environment, etc., to provide accurate basis for battery solution design.

02

Solution Design

TYCORUN is a leading lorry battery manufacturer, which can customize battery specifications according to customer needs, including battery capacity, voltage, discharge rate, etc., and ensure compliance with international quality and safety standards.

03

Sample Production

Rapidly produce battery samples, conduct performance testing and safety verification, and optimize battery products to ensure that the battery has excellent endurance and stability under different working conditions.

04

Mass Production

Use automated production lines and advanced production equipment for standardized mass production, strictly implement quality inspection processes, and ensure that each battery group has consistent performance and reliable quality.

05

On-Time Delivery

Deliver battery products on time using the transportation method required by customers, and provide comprehensive after-sales service and technical support to ensure long-term stable operation of the battery.

Frequently Asked Questions

The endurance(or energy capacity) of the TYCORUN lorry battery varies by model, as follows:

Model271D01327D01271D02327D02
Rated Energy44.5 kWh44.2 kWh52.4 kWh50.5 kWh

The 271D02 model offers the highest endurance at 52.4 kWh, while the 327D01 has the lowest at 44.2 kWh.
Actual driving range depends on the vehicle’s energy efficiency (e.g., kWh/km). For example, if a lorry uses 1.5 kWh/km, the 271D02 could theoretically provide ~35 km of range (52.4 kWh ÷ 1.5 kWh/km).

For a precise driving range, you’d need the lorry’s specific energy consumption data. The 271D02 (52.4 kWh) would likely provide the longest endurance under identical usage conditions.

TYCORUN batteries support a maximum 1.2C rate of fast charging. At room temperature, it only takes about 25 minutes to charge from 30% to 80%, greatly reducing vehicle downtime and improving operational efficiency.

Yes. TYCORUN batteries have excellent environmental adaptability and can work normally in environments between -30℃ and 60℃. They are equipped with liquid cooling and flexible heating systems to ensure the stability of battery performance in extremely cold or high temperature environments.

If you want to consult our experts, you can contact us. We will provide the best lorry batteries as best as we can.

Customization Service and More

OEM/ODM Services

TYCORUN provides a full range of customized services for lorry batteries to meet customer needs. At the same time, we support the production of high-performance, high-quality batteries according to customer-specified solutions to improve market competitiveness.

All-Round Technical Support

From battery selection, installation and commissioning to operation and maintenance, TYCORUN provides comprehensive technical support, including remote monitoring, battery management system (BMS) optimization, troubleshooting, etc., to ensure that the battery operates stably under various working conditions.

Safety & Quality Certification

We provide safety certification services that meet international standards and conduct strict reliability tests, such as high and low temperature tests, vibration tests, waterproof and dustproof tests (IP68 level), etc., to ensure that the battery can still operate stably in extreme environments.

Global After-Sales Guarantee

TYCORUN has a service network in many countries and regions to provide customers with fast-response after-sales support, including product upgrades, battery recycling and repair services, to speed up the customer's heavy duty lorry battery into use.

What Our Customer Say

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