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TYCORUN Heavy Duty Car Battery Manufacturer: Efficient Power Solutions
As a professional Heavy duty car battery manufacturer, TYCORUN focuses on providing high-quality lithium iron phosphate (LiFePO4) batteries for Heavy duty cars, and is committed to providing high-safety, fast charging, and long cycle life power solutions for the transportation field.
Professional Heavy Duty Car Battery Manufacturer
TYCORUN’s design heavy duty car battery capacity ranges from 100-300Ah, which can provide long-lasting and strong power output to meet the transportation needs of different vehicle loads. TYCORUN adopts liquid cooling + flexible heating to ensure that the battery still maintains high performance in extreme environments of -30℃-60℃. In addition, the battery has IP68 & IPX9K protection levels to improve dust and water resistance. TYCORUN not only provides standardized battery products, but also can customize truck batteries according to customer needs, providing customers with professional and reliable battery solutions.
The Advantages of TYCORUN Heavy Duty Car Battery Batteries
High Energy Density
TYCORUN battery has an energy density of more than 150Wh/kg, a capacity range of 100-300Ah, and an energy storage capacity of 20-50kWh, which can meet the kinetic energy requirements of different heavy duty cars.
Fast Charging Efficiency
supports a maximum charging rate of 1.2C, and 30-80% SOC takes only 25 minutes, which greatly shortens the charging time, shortens the vehicle downtime, and improves operational efficiency.
Excellent Discharge Performance
The battery has a maximum pulse discharge rate of 3C, strong output power, and adapts to the high-intensity operation requirements of heavy duty trucks.
Strong Environmental Adaptability
liquid cooling + flexible heating system is used to ensure that the battery can operate stably in an environment of -30℃ to 60℃, and adapt to extreme climates and complex working conditions.
High Protection Level
meets IP68 (48h) & IPX9K protection standards, with super waterproof, dustproof and vibration resistance, ensuring that the battery can continue to work stably in harsh road conditions.
High Quality Guarantee
TYCORUN provides a warranty service of up to 8 years or 800,000 kilometers, and ensures battery durability and long-term operational stability through strict performance testing.
How Does a Heavy Duty Auto Battery Work?
The working principle of a heavy duty auto battery is based on the migration of lithium ions between the positive and negative electrodes of the battery, which provides powerful electrical energy to drive the motor of a heavy vehicle.
During the discharge process, lithium ions migrate from the negative electrode to the positive electrode, and electrons are released to form a current, providing a continuous and stable power output for the motor of the heavy vehicle, enabling the vehicle to operate efficiently and carry heavy loads.
During the charging process, the current flows in the opposite direction, pushing lithium ions back from the positive electrode to the negative electrode, completing the energy storage for the next discharge.
About Our Custom Battery Solutions
TYCORUN combines 17+ years of industry expertise with UN38.3 certified LFP battery technology to provide tailor-made solutions. Our 5-layer BMS monitors over 200 parameters in real time, ensuring 99.6% fault prediction accuracy. Modular design supports 3.2V-144V scalability, which has been proven in over 300 projects, such as a customer operating a logistics and food delivery fleet in Dubai. The global service team provides < 2-hour response in over 50 locations, backed by ISO certified quality control.
Smart BMS Protection
Thermal Optimization
Modular Flexibility
Global 24/7 Support
Our List of Customizable Heavy Duty Truck Batteries
| 173T01 | 156T21 | 227T21 | |
|---|---|---|---|
| Get a Quote | |||
| Battery Type | LiFePO4@GF | ||
| Dimension L*W*H | 1175*520*240mm | 2350*785*315mm | 2350*785*335mm |
| Battery Configuration | 1P44S | 1P192S | 1P192S |
| Nominal Capacity | 173Ah | 156Ah | 227Ah |
| Rated Energy | 24.5kWh | 96.45kWh | 140.3kWh |
| Electrical Properties Parameters, Liquid Cooling | |||
| Operating Voltage Range | 110V~160.6V | 480V~700.8V | 480V~700.8V |
| Maximum Charging Rate | 1C | 4C | 2C |
| Charging Time, RT, 30-80%SOC | 30min | 7.5min | 15min |
| Pulse Discharging Rate, RT | 2C@30S | 5C@30S | 4C@30S |
| Pulse Feedback Rate, RT | 1.2C@30S | 4C@30S | 3C@30S |
| Charging Temperature Range | 0°C~65°C | -20°C~65°C | -20°C~65°C |
| Discharging Temperature Range | -30°C~65°C | -30°C~65°C | -30°C~65°C |
| Energy Density | >140Wh/kg | >130Wh/kg | >155Wh/kg |
| Reliability Parameters | |||
| Vibration | GB/T 31467.3-2015 | GB/T 31467.3-2015 | GB/T 31467.3-2015 |
| Heat Safety | NP | NP | NP |
| Protection Rate | IP68 &IPX9K; | ||
| Warranty | 8 years or 400,000 kilometers | 8 years or 600,000 kilometers | 8 years or 800,000 kilometers | Get a Quote |
| 160T11 | 160T12 | 160T13 | |
|---|---|---|---|
| Get a Quote | |||
| Battery Type | LiFePO4@GF | ||
| Dimension (L*W*H) | 2300*760*255mm | 1860*760*255mm | 1560*760*255mm |
| Battery Configuration | 1P168S | 1P126S | 1P102S |
| Nominal Capacity | 160Ah | ||
| Rated Energy | 87.62kWh | 65.7kWh | 53.2kWh |
| Electrical Properties Parameters | |||
| Operating Voltage Range | 420V~613.2V | 315V~459.9V | 255V~372.3V |
| Maximum Charging Rate | 2C | ||
| Charging Time, RT, 30-80%SOC | 20min | ||
| Pulse Discharging Rate, RT | 3C@30S | ||
| Pulse Feedback Rate, RT | 2C@30S | ||
| Charging Temperature Range | -20°C~65°C | ||
| Discharging Temperature Range | -30°C~65°C | ||
| Energy Density | >145Wh/kg | >135Wh/kg | |
| Reliability Parameters | |||
| Vibration | GB/T 31467.3-2015 | ||
| Heat Safety | NP | ||
| Protection Rate | IP68(48h)&IPX9K; | ||
| Warranty | 8 years or 600,000 kilometers | ||
| Get a Quote | |||
| 200T11 | 200T12 | 268T1X | |
|---|---|---|---|
| Get a Quote | |||
| Battery Type | LiFePO4@GF | ||
| Dimension (L*W*H) | 2300*760*255mm | 1860*760*255mm | 2300*760*255mm |
| Battery Configuration | 1P156S | 1P120S | 1P117S |
| Nominal Capacity | 200Ah | 200Ah | 268Ah |
| Rated Energy | 100.46kWh | 77.28kWh | 100.96kWh |
| Electrical Properties Parameters | |||
| Operating Voltage Range | 390V~569.4V | 300V~438V | 292.5V~427.05V |
| Maximum Charging Rate | 1.5C | 1.5C | 1.2C |
| Charging Time, RT, 30-80%SOC | 22min | 22min | 25min |
| Pulse Discharging Rate, RT | 3C@30S | ||
| Pulse Feedback Rate, RT | 2C@30S | ||
| Charging Temperature Range | -20℃~65℃ | ||
| Discharging Temperature Range | -30℃~65℃ | ||
| Energy Density | >155Wh/kg | >140Wh/kg | >155Wh/kg |
| Reliability Parameters | |||
| Vibration | GB/T 31467.3-2015 | ||
| Heat Safety | NP | ||
| Protection Rate | IP68(48h) & IPX9K | ||
| Warranty | 8 years or 600,000 kilometers | ||
| Get a Quote | |||
| C173 | C228 | C304 | |
|---|---|---|---|
| Get a Quote | |||
| Battery Type | LiFePO4@GF | ||
| Dimension (L*W*H) | 1065*630*240mm | ||
| Battery Configuration | 1P63S | 1P48S | 1P36S |
| Nominal Capacity | 173Ah | 228Ah | 304Ah |
| Rated Energy | 34.876kWh | 35.239kWh | 35.239kWh |
| Type of Cooling | Liquid Cooling/Flexible heating | ||
| Electrical Properties Parameters | |||
| Operating Voltage Range | 157.5-229.95V | 120-175.2V | 90-131.4V |
| Maximum Charging Rate | 1C | ||
| Charging Time, RT, 30-80%SOC | 30min | ||
| Pulse Discharging Rate, RT | 2C@30S | 3C@30S | 2.5C@30S |
| Pulse Feedback Rate, RT | 1.2C@30S | 2.5C@30S | 1.5C@30S |
| Charging Temperature Range | 0~60°C | ||
| Discharging Temperature Range | -30~60°C | ||
| Energy Density | >150Wh/kg | >155Wh/kg | >155Wh/kg |
| Reliability Parameters | |||
| Vibration | GB/T 31467.3-2015 | ||
| Heat Safety | NP | ||
| Protection Rate | IP68(48h) & IPX9K | ||
| Warranty | 5 years or 400000 km | ||
| Get a Quote | |||
| G173 | G228 | G304 | |
|---|---|---|---|
| Get a Quote | |||
| Battery Type | LiFePO4@GF | ||
| Dimension (L*W*H) | 925*630*240mm | ||
| Battery Configuration | 1P4S | 1P39S | 1P30S |
| Nominal Capacity | 173Ah | 228Ah | 304Ah |
| Rated Energy | 29.894kWh | 28.632kWh | 29.366kWh |
| Type of cooling | Liquid Cooling/Flexible heating | ||
| Electrical Properties Parameters | |||
| Operating Voltage Range | 135-197.1V | 97.5-142.35V | 75-109.5V |
| Maximum Charging Rate | 1C | 1C | 1C |
| Charging Time, RT, 30-80%SOC | 30min | 30min | 30min |
| Pulse Discharging Rate, RT | 2C@30S | 3C@30S | 2.5C@30S |
| Pulse Feedback Rate, RT | 1.2C@30S | 2.5C@30S | 1.5C@30S |
| Charging Temperature Range | 0~60°C | 0~60°C | 0~60°C |
| Discharging Temperature Range | -30~60°C | -30~60°C | -30~60°C |
| Energy Density | >150Wh/kg | >150Wh/kg | >150Wh/kg |
| Reliability Parameters | |||
| Vibration | GB/T 31467.3-2015 | ||
| Heat Safety | NP | ||
| Protection Rate | IP68 (48h) & IPX9K | ||
| Warranty | 5 years or 400000 km | ||
| Get a Quote | |||
| 271D04 | 271D05 | 327D06 | |
|---|---|---|---|
| Get a Quote | |||
| Battery Type | LiFePO4@GF | ||
| Dimension | 1860*650*257mm | 2048*650*257mm | 2263*650*257mm |
| Battery Configuration | 1P90S | 1P102S | 1P96S |
| Nominal Capacity | 271Ah | 271Ah | 327Ah |
| Rated Energy | 78.535kWh | 89.007kWh | 101.082kWh |
| Type of cooling | Liquid Cooling/Flexible heating | ||
| Electrical Properties Parameters | |||
| Operating Voltage Range | 225-328.5V | 255-372.3V | 240-350.4V |
| Maximum Charging Rate | 1.2C | ||
| Charging Time, RT, 30-80%SOC | 25min | ||
| Pulse Discharging Rate, RT | 2.5C@30S | 2.5C@30S | 2.2C@30S |
| Pulse Feedback Rate, RT | 2.5C@30S | 2.5C@30S | 2C@30S |
| Charging Temperature Range | -20~65°C | ||
| Discharging Temperature Range | -30~65°C | ||
| Energy Density | >162Wh/kg | >165Wh/kg | >167Wh/kg |
| Reliability Parameters | |||
| Vibration | Four times GB/T 31467.3-2015 | ||
| Heat Safety | NP | ||
| Protection Rate | IP68 (48h) & IPX9K | ||
| Warranty | 8 years or 800,000 km | ||
| Get a Quote | |||
| 271D01 | 327D01 | 271D02 | 327D02 | |
|---|---|---|---|---|
| Get a Quote | ||||
| Battery Type | LiFePO4@GF | |||
| Dimension | 1065*650*257mm | 1215*650*257mm | ||
| Battery Configuration | 1P51S | 1P42S | 1P60S | 1P48S |
| Nominal Capacity | 271Ah | 327Ah | 271Ah | 327Ah |
| Rated Energy | 44.503kWh | 44.223kWh | 52.357kWh | 50.541kWh |
| Type of cooling | Liquid Cooling/Flexible heating | |||
| Electrical Properties Parameters | ||||
| Operating Voltage Range | 127.5-186.15V | 105-153.3V | 150-219V | 120-175.2V |
| Maximum Charging Rate | 1.2C | 1.2C | 1.2C | 1.2C |
| Charging Time, RT, 30-80%SOC | 25min | 25min | 25min | 25min |
| Pulse Discharging Rate, RT | 2.5C@30S | 2.2C@30S | 2.5C@30S | 2.2C@30S |
| Pulse Feedback Rate, RT | 2.5C@30S | 2C@30S | 2.5C@30S | 2C@30S |
| Charging Temperature Range | -20~65℃ | -20~65℃ | -20~65℃ | -20~65℃ |
| Discharging Temperature Range | -30~65℃ | -30~65℃ | -30~65℃ | -30~65℃ |
| Energy Density | >160Wh/kg | >160Wh/kg | >160Wh/kg | >158Wh/kg |
| Reliability Parameters | ||||
| Vibration | Four times GB/T 31467.3-2015 | |||
| Heat Safety | NP | |||
| Protection Rate | IP68 (48h) & IPX9K | |||
| Warranty | 8 years or 800000 km | |||
| Get a Quote | ||||
| 95D01 | 95D02 | ||
|---|---|---|---|
| Get a Quote | |||
| Battery Type | LiFePO4@GF | ||
| Dimension (L*W*H) | 1067.8*660.8*257mm | 1217.8*660.8*257mm | |
| Battery Configuration | 1P81S | 1P96S | |
| Nominal Capacity | 95Ah | 95Ah | |
| Rated Energy | 24.7kWh | 29.3kWh | |
| Operating Voltage Range | 202.5-295.65V | 240-350.4V | |
| Electrical Properties Parameters | |||
| Maximum Charging Rate | 3C | ||
| Charging Time, RT, 30%-80%SOC | 10min | ||
| Pulse Discharging Rate, RT | 6C@30s | ||
| Pulse Feedback Rate, RT | 6C@30s | ||
| Charging Temperature Range | -10~65℃ | ||
| Discharging Temperature Range | -30~65℃ | ||
| Energy Density | 110Wh/kg | ||
| Reliability Parameters | |||
| Type of cooling | Liquid Cooling/Liquid heating | ||
| Vibration | Four times GB/T 31467.3-2015 | ||
| Heat Safety | NP | ||
| Protection Rate | IP68 (48h) & IPX9K | ||
| Get a Quote | |||
Why Choose TYCORUN as a Heavy Duty Car Battery Supplier?
Basic Application of Heavy Duty Car Batteries
TYCORUN heavy duty car battery provides sufficient power for long-distance transport vehicles that transport industrial raw materials, finished products, food, etc. The high energy density battery effectively extends the vehicle's cruising range.
High-performance batteries provide high output power for heavy duty trucks used to transport heavy building materials such as sand, gravel, and concrete at construction sites, meeting the power requirements of high-load vehicles.
the heavy-duty car is used in high-load environments such as mines and quarries, responsible for transporting bulk raw materials such as ore and coal. TYCORUN batteries support fast charging, reduce equipment charging time, and improve transportation efficiency.
heavy duty car is used for loading and unloading and transporting large containers. Our batteries have high energy density, store more electricity, provide stable and lasting power output for vehicles, and ensure smooth port logistics.
heavy duty car battery is also used in military trucks, fire trucks, large tow trucks, etc., providing strong power support for national defense, emergency rescue, urban management and other fields.
Case Study For TYCORUN Heavy Duty Auto Batteries
TYCORUN Cooperates with a Logistics Company in Thailand
A logistics and transportation company in Thailand operates more than 300 heavy duty trucks, mainly responsible for long-distance freight and port container transportation. TYCORUN equips its 300 vehicles with high-performance LiFePO4 batteries, each with a rated energy of 41.5kWh, and a charging time of only 30 minutes (30-80% SOC), which greatly improves the operational efficiency of the fleet.
In addition, the Thai logistics company reduced fuel costs by 35% and reduced carbon emissions by 25%, which is in line with the Thai government’s green logistics development strategy.
TYCORUN Cooperates with a Transportation Company in Brazil
A transportation company in Brazil has more than 500 heavy duty trucks, which are used for long-distance transportation of minerals, agriculture and construction materials. TYCORUN provides power battery packs for its 300 heavy duty trucks, which support fast charging, greatly shorten vehicle charging time and improve operational efficiency.
In addition, this battery has a cycle life of up to 4,000 charge and discharge cycles and requires no maintenance, helping the company reduce maintenance costs by 40% and improve the overall operational efficiency of the fleet by 20%.
How to Get Your Quick Samples and Heavy Duty Car Batteries
Frequently Asked Questions
With a peak discharge rate of up to 2.5C@30S, it can release high power current in a short time, provide sufficient power output for vehicle load, and ensure stable operation of the vehicle.
TYCORUN uses lithium iron phosphate batteries, introduces advanced production equipment and quality inspection equipment, follows the international quality standard system to produce high-quality battery products, and also provides customers with up to 8 years of warranty to ensure the high quality requirements of batteries.
TYCORUN batteries comply with international standards such as RoHS, UN38.3, CE, MSDS, etc., do not contain harmful substances such as lead and cadmium, and support global market applications.
If you want to consult our experts, you can contact us. We will provide the best heavy duty truck batteries as best as we can.
Customization Service and More
OEM/ODM Services
TYCORUN provides a full range of customized services for heavy duty car batteries. We support the production of high-performance, high-quality batteries according to customer-specified solutions to improve the competitiveness of battery products.
Comprehensive Technical Support
TYCORUN provides comprehensive technical support, including remote monitoring, battery management system (BMS) optimization, troubleshooting, etc., to ensure that the battery can operate stably under various working conditions.
High Quality Guarantee
We provide certification services that meet international standards and conduct strict reliability tests, such as high and low temperature tests, vibration tests, waterproof and dustproof tests, etc., to ensure that the battery can still operate stably in extreme environments.
Global After-Sales Guarantee
TYCORUN provides customers with comprehensive after-sales services, including product installation, repair inspection and maintenance suggestions, to help customers maximize the value of battery use and ensure long-term operating benefits.
What Our Customer Say
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