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China Headphone Battery Manufacturer - Custom Bluetooth Wireless Headset Battery
As a reliable Bluetooth headset battery manufacturer, TYCORUN is the Ganfeng LiEnergy Battery Production and Global Sales Division. It has many years of experience in manufacturing Bluetooth headset batteries. The factory is equipped with a fully automated production line and a strict quality control system. It holds multiple international certifications, including ISO, CE, and UN38.3. Its products are sold far and wide around the world, and it is widely recognized as a professional Bluetooth headset battery manufacturer.
- Professional Bluetooth headset battery manufacturer under Ganfeng LiEnergy
- 17 Years of experience in Bluetooth battery production
- Fully automated production lines with strict quality control
- Certified with ISO, CE, UN38.3 and other international standards
- Global sales network and strong industry reputation
Professional Bluetooth Headset Battery Manufacturer
The battery of TYCORUN Bluetooth headphones features high frequency response, stable load capacity, support for long-term continuous use and fast charging. Different from other headphone battery manufacturers, its battery cells are designed to be thinner and lighter with higher energy density, making it particularly suitable for high-performance devices such as TWS headphones.
About Our Custom Battery Solutions
TYCORUN combines 17+ years of industry expertise with UN38.3 certified LFP battery technology to provide tailor-made solutions. Our 5-layer BMS monitors over 200 parameters in real time, ensuring 99.6% fault prediction accuracy. Modular design supports 3.2V-144V scalability, which has been proven in over 300 projects, such as a customer operating a logistics and food delivery fleet in Dubai. The global service team provides < 2-hour response in over 50 locations, backed by ISO certified quality control.
Smart BMS Protection
Thermal Optimization
Modular Flexibility
Global 24/7 Support
Our List of Customizable Headphone Battery Cells
Need a custom battery? Start with the right cells. Contact us for tailored solutions.
The Advantages of TYCORUN Bluetooth Headset Batteries
High Discharge Capacity
TYCORUN lithium polymer batteries feature outstanding high-rate discharge performance, continuously and stably outperforming large currents. Even when TWS headphones are operating at high volume and with strong functions, they can maintain stable power supply.
Fast Charging Performance
Lithium polymer batteries support fast charging capabilities at 1C or even higher rates, effectively reducing charging time, enhancing product usage efficiency, and meeting the high standards for charging speed in the fast-paced consumer electronics market.
Excellent Cycle Life
Lithium polymer batteries can achieve over 4,000 charge and discharge cycles, with slow capacity decline and long-lasting performance. This significantly reduces the replacement frequency caused by battery aging, lowers after-sales pressure, and enhances user satisfaction.
Strong High-temperature Stability
The battery is made of high-temperature resistant materials and advanced packaging technology, maintaining excellent thermal stability and electrical safety in high-temperature and humid market environments such as the Middle East and Southeast Asia, ensuring the long-term stable operation.
Flexible Customization of Size
Our lithium polymer battery cells feature excellent flexibility and shaping capabilities, allowing for customized solutions in various shapes, sizes, and ultra-thinness. They are compatible with the compact structure of TWS headphones and support diverse product designs and the trend of lightweighting.
Low Self-Discharge Rate
The battery adopts high-efficiency separators and optimized formulas, maintaining an extremely low self-discharge rate even during long-term storage or transportation. This effectively ensures the stable condition of the battery during cross-regional bulk shipments and reduces inventory losses.
How Does a Bluetooth Headset Battery Work?
In the working principle of Bluetooth headset batteries, the core mechanism is the reversible migration of lithium ions. During the charging process, an external power source inputs electrical energy into the battery through the battery management system (BMS), driving lithium ions to be released from the positive electrode material and pass through the liquid or solid electrolyte, embedding into the negative electrode material (usually graphite), while electrons flow through the external circuit to complete the charging process.
When the headphones are running (i.e., discharging), lithium ions in the negative electrode are released and migrate back to the positive electrode through the electrolyte. At the same time, electrons flow along the external circuit, providing a stable current for the Bluetooth module, voice chip, noise reduction system, etc., thereby maintaining the audio transmission and functional operation of the headphones.
Why Choose TYCORUN as a Bluetooth Headset Battery Supplier?
Basic Application of Bluetooth Headset Batteries
The TYCORUN battery features long battery life and stable output capabilities, providing continuous power support for remote meeting headsets and meeting the needs of high-frequency voice calls and 24/7 office work.
The TYCORUN battery supports high-speed dynamic discharge, ensuring that wireless gaming headphones achieve low-latency audio transmission and stably output high-performance power during long-term use.
The TYCORUN battery has an outstanding instantaneous load response capability, driving the core algorithm chip of the translation headphones and ensuring the power stability during the multilingual recognition and processing.
The TYCORUN battery adopts a lightweight and sweat-proof packaging design, which is in line with the usage scenarios of sports Bluetooth headphones, achieving stable battery life and wearing comfort during dynamic use.
The TYCORUN battery features high energy density and excellent cycle life, providing long-lasting power support for the immersive audio module of AR/VR headsets and ensuring no power loss during long-term operation, even under high-load conditions..
Case Study For TYCORUN Bluetooth Headset Batteries
Provides Bluetooth Headset Battery Solutions For Intelligent Customer Service Equipment Suppliers in Xiamen
In December 2024, a smart customer service equipment supplier in Xiamen that specializes in providing wireless communication devices for large call centers frequently received complaints from enterprise customers: the battery life of Bluetooth headphones was insufficient, causing customer service staff to have to replace the headphones or charge them every two hours, which affected the continuity of calls and service efficiency. The original battery can only support continuous calls for about 2 hours, and the power outage rate during peak hours is as high as 15%, which has seriously affected the customer experience and the corporate image.
After understanding the customer’s usage environment, TYCORUN customized 500 sets of high-energy-density Bluetooth headphone dedicated batteries, which adopted advanced lithium polymer batteries. The single charge battery life was increased to 4.5 hours, meeting the all-day on-duty requirements. The cycle life exceeds 4,000 times, and the average charging frequency is reduced by 38%, effectively lowering the cost of battery replacement and maintenance. After deployment, the disconnection rate of the headphones dropped to 2.8%, and customer satisfaction improved significantly. The client plans to make additional purchases in the middle of the year.
Assists a Smart Logistics Equipment Manufacturer in Solving the Battery Life Bottleneck Problem of Headphones
In November 2024, a manufacturer in Shenzhen that specializes in providing smart terminal devices for large-scale warehousing and logistics companies faced frequent complaints from end customers due to the frequent insufficient battery life of its Bluetooth headphones. The company offers an integrated communication solution for couriers and warehouse dispatchers. However, the original Bluetooth headset batteries can only last for 2.5 hours of talk under high-intensity use. During peak delivery periods, frequent disconnections occur, affecting data synchronization and dispatching efficiency, and the customer churn rate has increased by 9%.
TYCORUN custom-made 300 sets of high-rate discharge Bluetooth headset batteries for the company, using high-temperature stable lithium polymer batteries. The new batteries have extended their battery life to over 4 hours and improved their high-temperature resistance by 22%. Two months later, the fault repair reporting rate of logistics terminal customers dropped by 43%, the overall online rate of equipment increased by 15%, and the manufacturer won additional orders from multiple customers again.
How to Get Your Quick Samples and Customized Bluetooth Headset Batteries
Frequently Asked Questions
We offer customized services in multiple aspects such as capacity, size, interface, voltage and appearance packaging to meet the different product requirements of customers and ensure that the battery perfectly matches the design of Bluetooth headphones.
As a leading bluetooth headphone battery manufacturer, we offer a variety of capacity options ranging from 500mAh to 1000mAh to meet different battery life requirements. Customers can also customize their exclusive capacity according to their actual needs to be compatible with various Bluetooth headset models.
The charging time varies depending on the capacity, generally within 1 to 2 hours, and it supports fast charging technology, effectively shortening the charging cycle and enhancing the user experience.
If you want to consult our experts, you can contact us. We will provide the best Bluetooth headset batteries as best as we can.
Customization Service and More
OEM/ODM Services
TYCORUN provides OEM/ODM services based on customer demands, from design and research and development to production and manufacturing, ensuring that the batteries of Bluetooth headphones meet the brand and market requirements of customers.
Customized Service
As a dependable earphone bluetooth battery manufacturer, we offer professional customization services to meet customers' personalized demands for battery capacity, shape, interface, etc., and create exclusive battery solutions.
Technical Services
We offer comprehensive after-sales support, including product maintenance, troubleshooting and replacement, to ensure customers' worry-free use and enhance customer satisfaction, driving product improvements
After-sales Service
Establish a complete after-sales service system, providing installation guidance, remote fault diagnosis and spare parts replacement suggestions to ensure stable, reliable and worry-free battery use for customers. In addition, customers can enjoy timely delivery experience.
What Our Customer Say
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