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TYCORUN GSE Battery Manufacturer: Custom Airport Ground Support Equipment Power Solutions
TYCORUN’s GSE series battery is specially designed for Ground Support Equipment, offering high energy density and long-lasting performance. It provides reliable power support for electric tugs, aircraft pushback tractors, cargo handling equipment, and more. It is the ideal battery solution to ensure efficient operation of equipment.
Professional GSE Batteries from TYCORUN
The Ground Support Equipment battery utilizes advanced lithium battery technology, featuring advantages such as long range, high discharge rates, fast charging capabilities, and exceptional safety. It delivers stable and efficient power support in various complex operating conditions, making it the ideal battery solution for promoting green transportation and commercial logistics.
High Energy Density
TYCORUN GSE batteries utilize advanced lithium battery technology, offering 2-3 times the energy density of traditional lead-acid batteries. This allows electric tugs, elevating platforms, and other ground support equipment to operate efficiently around the clock, reducing the need for frequent charging and improving equipment operational efficiency.
Support for Fast Charging
With a 1C-3C high-rate charging capability, TYCORUN GSE batteries can be quickly recharged, effectively reducing the downtime of ground support equipment and enhancing the operational efficiency of airport logistics and ground services.
Long Cycle Life
Featuring high-quality battery cells, the cycle life of TYCORUN GSE batteries exceeds 3000 cycles, which is 3-5 times longer than that of lead-acid batteries. This reduces the frequency of battery replacements, lowers long-term operational costs, and improves return on investment.
Compatibility with Various GSE Equipment
Customizable to 48V, 80V, 96V, and higher voltage platforms, TYCORUN GSE batteries meet the needs of different electric GSE equipment models. They are also compatible with various charging interfaces, making it easier to replace and upgrade quickly.
Lightweight Design
Compared to traditional lead-acid batteries, TYCORUN GSE batteries are over 40% lighter, reducing the overall load of the equipment, optimizing the handling of ground support equipment, and improving energy efficiency.
Strong Environmental Adaptability
Suitable for extreme environments, TYCORUN GSE batteries can operate stably in both cold and high-temperature conditions. Whether in the freezing temperatures of Nordic airports or the hot climates of the Middle East, they ensure continuous operation of ground support equipment.
How Does a GSE Battery Work?
The working principle of the TYCORUN Ground Support Equipment battery(GSE battery) is based on the migration of lithium ions between the battery’s positive and negative electrodes, providing stable power support for airport ground support equipment such as electric tugs, electric elevating platforms, and electric baggage carts.
During discharge, lithium ions move from the negative electrode to the positive electrode, releasing an electron flow to provide power to the GSE equipment’s motor, enabling it to perform tasks like towing, handling, and lifting. The equipment converts the electrical energy released by the battery into mechanical energy through the motor, ensuring efficient operation.
When charging, the direction of the current reverses, and lithium ions move from the positive electrode back to the negative electrode, restoring the battery’s energy in preparation for the next use. The TYCORUN GSE battery is equipped with an intelligent Battery Management System (BMS) that continuously monitors the battery’s voltage, temperature, current, and health status, ensuring safe operation, preventing overcharging, over-discharging, and short circuits, while optimizing charging and discharging efficiency, extending battery life, and improving equipment reliability.
About Our Custom Battery Solutions
TYCORUN combines 17+ years of industry expertise with UN38.3 certified LFP battery technology to provide tailor-made solutions. Our 5-layer BMS monitors over 200 parameters in real time, ensuring 99.6% fault prediction accuracy. Modular design supports 3.2V-144V scalability, which has been proven in over 300 projects, such as a customer operating a logistics and food delivery fleet in Dubai. The global service team provides < 2-hour response in over 50 locations, backed by ISO certified quality control.
Smart BMS Protection
Thermal Optimization
Modular Flexibility
Global 24/7 Support
Our List of Customizable Batteries
| Parameter | Standard Configuration | High-Voltage Configuration | Customization Options |
|---|---|---|---|
| Energy Capacity | 64.2 kWh (±1%) | 66.84 kWh (±1%) | 50-100 kWh scalable |
| Cell Configuration | 1P12S modular design | 1P12S modular design | 1P/2P/3P configurations available |
| Dimensions (L×W×H) | 1065×576×640 mm (IP65 enclosure) | 1115×645×645 mm (IP65 enclosure) | Custom form factors available |
| Nominal Capacity | 831 Ah @ 25°C | 500-1500 Ah scalable | |
| Operating Voltage | 77.28 VDC (±2%) | 386.4 VDC (±2%) | 48-600 VDC programmable |
| Topology | 3P24S architecture | 1P120S architecture | Custom BMS configurations |
| Thermal Management | Passive cooling (Natural convection) | Passive cooling (Natural convection) | Active liquid cooling option |
| Low-Temp Operation | PI Heating Film (-30°C to 60°C) | Ceramic/PTC heating options | |
| Get a inquiry | |||
| Parameter | Model A | Model B | Model C | Model D | Model E |
|---|---|---|---|---|---|
| System energy (kWh) | 64.21 | 63.68 | 63.68 | 43.28 | 86.55 |
| Module topology | 1P12S | 1P16S | 1P12S | 1P12S | 1P16S |
| System configuration | 3P24S | 1P96S | 3P24S | 2P24S | 1P96S |
| Electrical Performance | |||||
| Nominal voltage (V) | 77.28 | 309.12 | 76.80 | 77.28 | 309.00 |
| Capacity (Ah) | 831 | 206 | 618 | 560 | 280 |
| Continuous current (A) @25°C, 50% SoC | 840 | 260 | 147 | 560 | 280 |
| Mechanical Design | |||||
| Dimensions (L×W×H) | 1065×576×640 | 1065×576×640 | 1065×576×640 | 1065×576×640 | 1200×576×635 |
| Thermal management | Natural convection cooling with PI heating film(Upgradeable liquid cooling system) | ||||
| Safety Features | |||||
| Fire suppression | S-type aerosol | S-type aerosol | HFC-236fa | S-type aerosol | S-type aerosol |
| Get a inquiry | |||||
| Core parameters | Standard configuration A | Standard configuration B | Customizable range |
|---|---|---|---|
| System energy | 128.4 kWh | 176.6 kWh | 50-200 kWh |
| Battery topology | 1P144S (1P12S×12 groups) | 1P198S (1P12S+1P10S)×12 groups | Support 1PxS free combination |
| System capacity | 277 Ah @ 463.68V | 277 Ah @ 637.56V | Voltage range: 300-800V |
| Energy density | ＞135 Wh/kg | Upgradeable to 160 Wh/kg | |
| Physical dimensions | 1060×630×240 mm | Stackable expansion | |
| Thermal management system |
Basic version: • Cooling: Natural cooling • Heating: PI heating film |
Optional upgrades: • Liquid cooling system • PTC heater | |
| Get a inquiry | |||
* Supports the following parameter customization:
1. Voltage platform (300-800V DC)
2. Battery chemistry system (LFP/NCM)
3. Expansion interface (CAN/RS485/BMS)
4. Protection level (IP54-IP68)
Why Choose TYCORUN as a Ground Support Equipment Battery Provider?
Basic Application of GSE Batteries
Used for towing luggage, cargo, or other airport equipment, GSE batteries provide high torque output, ensuring stable operation even under full load. They also support long endurance and fast charging, enhancing airport operational efficiency.
Airport baggage carts frequently shuttle between terminals and the tarmac. TYCORUN GSE batteries support high-frequency charge and discharge cycles, delivering stable power to ensure the efficiency and reliability of baggage transport.
As a power source for aircraft during ground operations, GSE batteries provide a stable DC power supply to support avionics equipment. They also reduce reliance on fuel-powered generators, promoting green and low-carbon airport operations.
Responsible for moving aircraft on the tarmac, Ground support equipment battery offer high-current discharge capability to meet the demands of heavy-load towing. They are also equipped with an intelligent Battery Management System (BMS) to ensure safe operation.
Ideal for boarding bridges, cargo lifts, and other aerial work platforms, GSE batteries feature high power output and precise energy management, ensuring smooth operation while complying with airport safety and environmental standards.
Case Study For TYCORUN GSE battery
TYCORUN Partners with a German Airport Ground Support Equipment Operator
TYCORUN has partnered with a German airport ground support equipment operator, to supply 150 high-energy-density Airport GSE battery for electric tow tractors and baggage carts, replacing their existing lead-acid battery systems. TYCORUN GSE batteries have increased the average operating time by 35% and reduced charging time by 40%, ensuring seamless 24/7 operations.
TYCORUN Partners with A Ground Support Equipment Supplier in UAE
As a leading supplier of ground support equipment to a major airline in the UAE, the company has adopted TYCORUN’s intelligent lithium GSE system on its 80 electric aircraft tractors and aircraft lifts to ensure stable operation in high temperature environments. TYCORUN GSE batteries extend the vehicle range by 25% and reduce operating costs by 28%.
How to Get Your Quick Samples and Customized GSE Batteries
Frequently Asked Questions
TYCORUN's GSE batteries have low maintenance requirements, thanks to their high-quality design and components. Regularly checking the battery's charging status, temperature, and connections, while avoiding prolonged use in extreme temperature conditions, can significantly extend the battery's lifespan.
TYCORUN's GSE batteries are equipped with an advanced Battery Management System (BMS) that continuously monitors the battery's voltage, temperature, charge/discharge status, and more, preventing overcharging, over-discharging, and overheating. Additionally, the batteries undergo multiple safety tests, including short circuit, overload, drop, and fire tests, ensuring stable and safe operation even under high loads and harsh environments.
Selecting the right GSE battery depends on factors such as the equipment's power requirements, operating environment (e.g., temperature, humidity), usage cycle, and charging needs. TYCORUN offers expert battery consultation services to help clients customize the most suitable battery solution for their equipment, ensuring optimal performance and compatibility.
If you want to consult our experts, you can contact us. We will provide the best GSE batteries as best as we can.
Customization Service and More
Custom Battery Solutions
Based on the specific needs of clients, TYCORUN offers tailor-made GSE battery solutions, including customization of battery capacity, size, voltage, and interfaces. We provide professional designs based on different application scenarios, ensuring perfect compatibility with the equipment.
Technical Consultation & Support
We offer comprehensive technical consultation services, from battery selection and installation to operational guidance during usage. Our team provides detailed technical plans to help clients choose the most suitable battery for their equipment, and also offers technical support for the Battery Management System (BMS).
Global Logistics & Delivery
TYCORUN has a well-established logistics network to provide efficient delivery services to clients worldwide. We ensure that battery products are safely and timely delivered across different regions, offering necessary transportation and installation support along the way.
Quality Control & Certification
All TYCORUN GSE battery products undergo rigorous quality control processes and meet international standards such as CE, UL, and UN38.3. We provide quality certification and reliability test reports for our products, ensuring their long-term stable operation under various environmental conditions.
What Our Customer Say
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