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Custom Forklift Battery Manufacturer, Lithium-Ion Motive Battery Solutions
TYCORUN is a leading forklift lithium battery manufacturer, specializing in the development and production of high-performance lithium batteries. TYCORUN’s forklift truck battery has a long cycle life, high energy density, and high safety, and is the best power choice for forklifts.
- Leading manufacturer of forklift lithium batteries
- Specializing in high-performance lithium battery development and production
- Long cycle life and high energy density for extended forklift operation
- Built with advanced safety features for industrial reliability
- The optimal power solution for electric forklifts
Professional Fork Truck Battery Manufacturer
As a professional lithium ion forklift battery manufacturer, TYCORUN adopts advanced lithium battery technology, introduces advanced production equipment and testing equipment, and produces high-quality and high-standard forklift batteries. TYCORUN provides forklift batteries with various parameters such as 12v, 24v, 48v, etc. to meet the different needs of customers around the world.
In addition, we support custom lithium battery for forklift, and customize forklift battery cells that meet customer needs according to customer needs to ensure that the battery matches the customer’s equipment and can operate efficiently.
About Our Custom Battery Solutions
TYCORUN combines 17+ years of industry expertise with UN38.3 certified LFP battery technology to provide tailor-made solutions. Our 5-layer BMS monitors over 200 parameters in real time, ensuring 99.6% fault prediction accuracy. Modular design supports 3.2V-144V scalability, which has been proven in over 300 projects, such as a customer operating a logistics and food delivery fleet in Dubai. The global service team provides < 2-hour response in over 50 locations, backed by ISO certified quality control.
Smart BMS Protection
Thermal Optimization
Modular Flexibility
Global 24/7 Support
Our List of Customizable Fork Truck Batteries
Feel free to browse our range of customizable batteries and contact us for a solution that fits your needs.
The Advantages of TYCORUN Forklift Batteries
High Energy Density
TYCORUN uses high energy density lithium battery cells with an energy density of 200-300Wh/kg. The energy stored per unit volume is higher than that of lead-acid batteries, and the volume is smaller and the weight is lighter, which effectively strengthens the overall weight of the forklift.
Support Fast Charging
TYCORUN's lithium ion forklift battery supports fast charging, which can greatly shorten the downtime of the forklift, meet the high-intensity operation of the forklift, and improve the operation efficiency of the forklift.
Long Cycle Life
TYCORUN's lithium battery has a long cycle life, supports 2000-4000 charge and discharge cycles, can support frequent charging and discharging of forklifts, reduce the frequency of battery replacement, and help companies reduce battery replacement costs.
No Maintenance Required
Compared with lead-acid batteries, lithium batteries do not need to be replenished with water or electrolyte, and almost no manual maintenance is required for daily use. The application of lithium batteries is very convenient, reducing maintenance costs and labor costs.
High Safety
TYCORUN's forklift battery has a built-in advanced battery management system to monitor the battery status and prevent overcharging, over-discharging, short circuiting, etc., to ensure the high efficiency of the forklift battery and reduce the risk of battery failure.
Environmentally Friendly
Lithium batteries do not contain heavy metals such as lead, and no harmful gases are generated during production and application, and no pollution is generated to the environment, which is in line with the environmental protection and sustainable development concept of modern society.
How Does a Forklift Motive Battery Work?
The working principle of forklift motive battery is also based on the reversible migration process of lithium ions between the positive and negative electrodes of the battery, realizing efficient storage and stable release of electric energy, providing long-lasting power support for forklifts.
During the discharge process, lithium ions migrate from the negative electrode to the positive electrode through the electrolyte, while electrons flow along the external circuit to form a current, driving the forklift motor and hydraulic system to operate, realizing various operating functions such as material handling, lifting, and driving, meeting the needs of multiple scenarios such as warehousing, factories, and logistics.
When the battery is charged through a dedicated charger, the current direction is reversed, and lithium ions migrate from the positive electrode back to the negative electrode to complete energy replenishment, maintain the battery’s efficient endurance, and support forklifts to work continuously at high loads.
Why Choose TYCORUN as a Forklift Truck Battery Supplier?
Basic Application of Forklift Lithium Batteries
Forklifts are used to transport construction materials. The outdoor construction site environment is complex. TYCORUN's lithium battery has a sturdy and anti-collision battery shell and IP65 waterproof and dustproof grade. It can operate efficiently in harsh environments and provide stable power for forklifts.
Forklifts need to operate flexibly and quickly in the manufacturing workshop to transport production materials. Our lithium batteries support fast charging, which can quickly replenish power, reduce forklift downtime, and improve forklift operation efficiency.
Forklifts need to operate goods for a long time in the logistics center, and need high-frequency charging and energy replenishment. TYCORUN's forklift battery has a cycle life of up to 2000-4000 charge and discharge cycles, which meets the frequent charging and discharging needs of forklifts.
Forklifts are often used in handling operations at ports or docks, and strong power is required to support high-load operations. Our batteries use high-energy-density lithium batteries, and the single battery has strong power storage capacity, providing long-lasting and stable power for long-term operation of forklifts.
TYCORUN's fork truck battery uses lithium battery cells, which are green and environmentally friendly, without harmful gases. The lithium battery operation adopts a low-noise design to meet the working environment requirements of supermarket distribution.
Case Study For TYCORUN Forklift Truck Batteries
TYCORUN Cooperates with a Warehousing and Logistics Company in South Africa
A logistics and warehousing company in South Africa operates 80 forklifts, but the forklifts using lead-acid batteries have insufficient battery life and high maintenance costs. It is looking for a lithium battery manufacturer to supply high-performance lithium batteries.
TYCORUN designed a 48 volt forklift battery for it. This battery supports fast charging and has a service life of up to 3,000 charge and discharge cycles. It can be used for 6-8 hours on a single charge, and the charging time is shortened by 1.5-2 hours compared to the original. The company’s operating costs are reduced by 30%, greatly improving the overall operating efficiency of the forklift.
TYCORUN Cooperates with a Construction Equipment Company in Nigeria
A construction equipment company in Nigeria has 80 small forklifts used on construction sites, but the original batch of batteries could not operate normally at high temperatures, so the company needed to replace them with high-temperature resistant batteries to ensure the efficient operation of the forklifts.
TYCORUN designed a 24 volt forklift battery for it. This battery uses lithium iron phosphate cells and can operate efficiently in an environment of -20℃ to 60℃, with excellent high-temperature performance.
In addition, this battery has an IP65 protection level, which is effectively dustproof and waterproof, and is suitable for the complex environment in Nigeria. The construction company signed a contract with TYCORUN for 1,000 sets of batteries, which will be used in all forklifts.
How to Get Your Quick Samples and Customized Lithium Ion Forklift Batteries
Frequently Asked Questions
The voltage specifications of forklift batteries include 12v, 24v, 48v, 60v, etc., which are selected according to the forklift model, motor power, etc. TYCORUN supports customized forklift batteries to ensure perfect matching with customers' equipment.
TYCORUN's lithium battery has more than 3,000 charge and discharge cycles, high energy density supports long-term operation of equipment, IP65 protection level is suitable for harsh environments, excellent high and low temperature performance ensures that the battery always operates efficiently, and provides battery customization services and other advantages to provide high-performance battery products for global customers.
TYCORUN's forklift battery adopts advanced lithium battery technology. Lithium battery is environmentally friendly and pollution-free, and does not require maintenance. Compared with lead-acid batteries that require regular maintenance, lithium forklift batteries are easier to use and reduce maintenance costs.
If you want to consult our experts, you can contact us. We will provide the best forklift batteries as best as we can.
Customization Service and More
OEM/ODM Services
TYCORUN provides professional battery customization services, from battery design, material selection to production and manufacturing, serving customer needs throughout the entire process, and providing customers with high-quality forklift lithium battery.
Professional Technical Support
From battery selection, installation and commissioning to operation and maintenance, TYCORUN provides comprehensive technical support, including battery installation, BMS optimization, troubleshooting, etc., to ensure that the battery can operate stably under various working conditions.
High Quality Guarantee
We provide safety certification services that meet international standards, and conduct strict reliability tests, such as high and low temperature tests, vibration tests, waterproof and dustproof tests, etc., to ensure that the battery can still operate stably in extreme environments.
Global After-sales Service
TYCORUN provides customers with comprehensive after-sales services, including battery fault detection and battery maintenance, and provides customers with ultra-long warranty services to ensure that the battery can operate efficiently in the equipment.
What Our Customer Say
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