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TYCORUN Electric Tugger Battery Manufacturer for Power Solution
TYCORUN has more than 17 years of experience in the lithium battery industry, the factory covers an area of 100,000 square meters, equipped with automatic production line and intelligent testing equipment, annual production capacity of 10GWh, products are exported to Southeast Asia, the Middle East, South America and other regions, and many logistics, warehousing, manufacturing enterprises long-term cooperation. Provide customized electric tugger battery solutions.
Professional Electric Tugger Battery Manufacturer
TYCORUN electric tugger batteries have high frequency start-stop adaptability, support heavy duty and long time operation, and use high rate cell to achieve fast charging and efficient energy output. Compared to other electric tugger battery manufacturers, TYCORUN batteries perform better in cycle life, safety performance and temperature control management, especially for harsh industrial and warehouse environments.
The Advantages of TYCORUN Electric Tugger Batteries
High Energy Density
TYCORUN tug batteries use high energy density cells to provide longer battery life in a compact space to meet the needs of long-distance material handling such as warehouses, workshops, and logistics centers, reducing frequent power changes.
High Endurance
Single charge can support long-term continuous operation, especially suitable for large-scale warehousing or multi-shift operation scenarios, reduce the probability of stoppage, improve the overall logistics handling efficiency and equipment utilization rate.
High Discharge
With high rate discharge capacity, it can still maintain stable output under heavy load scenarios such as full load, ramp, frequent start and stop to ensure strong power and reliable traction of electric tractor.
Fast Charging
Support high rate fast charge, quickly recharge during shift or short stop, meet the needs of high frequency logistics operations, effectively shorten waiting time, improve equipment attendance and efficiency.
Smart BMS
Built-in intelligent BMS, real-time monitoring of voltage, current, temperature, effectively prevent overcharge, overdischarge, short circuit and other risks, adapt to high or low temperature
Long Life
Our tug batteries supports 4,000 + deep cycles, reduce daily maintenance costs, especially suitable for multi-shift operations and long-term high-intensity use of industrial environments.
How Does an Electric Tugger Battery Work?
During the charging process, the external charger inputs power into the battery, and the battery management system monitors the current, voltage and temperature in real time to ensure safe charging. At this time, lithium ions are separated from the positive electrode material and migrate to the negative electrode through the electrolyte solution, where they are embedded in the graphite layer gap to store electrical energy. As the charging deepens, the battery voltage gradually rises until it reaches the set maximum charging voltage.
During the discharge process, when the electric tractor starts or runs, the battery releases stored electrical energy to drive the motor and other electrical systems to work. Lithium ions break away from the negative electrode, return to the positive electrode along the original path through the electrolyte, and combine with the positive electrode material to release energy. Throughout the process, a flow of electrons is formed inside the battery, which provides a stable current through the external circuit to provide traction power for the tractor.
About Our Custom Battery Solutions
TYCORUN combines 17+ years of industry expertise with UN38.3 certified LFP battery technology to provide tailor-made solutions. Our 5-layer BMS monitors over 200 parameters in real time, ensuring 99.6% fault prediction accuracy. Modular design supports 3.2V-144V scalability, which has been proven in over 300 projects, such as a customer operating a logistics and food delivery fleet in Dubai. The global service team provides < 2-hour response in over 50 locations, backed by ISO certified quality control.
Smart BMS Protection
Thermal Optimization
Modular Flexibility
Global 24/7 Support
Our List of Customizable Batteries
| Model | 24V pallet truck | ||
|---|---|---|---|
| Battery Type | LiFePO4@GF | ||
| Dimension-L*W*H | 624*212*627mm | ||
| Rated voltage | 25.6V | 25.6V | 25.6V |
| Nominal Capacity | 172Ah | 206Ah | 228Ah |
| Nominal Rating | 4.40kWh | 5.27kWh | 5.84kWh |
| Operating Voltage Range | 20-29.2V | 20-29.2V | 20-29.2V |
| Continuous Charging Rate | 0.5C | 0.5C | 0.5C |
| Continuous Discharging Rate | 1C | 1C | 1C |
| Peak Discharging Rate | 2C@30S | 2C@30S | 2C@30S |
| Get a quote | |||
| Functional configuration | |||
| Charging port | REMA/National Standard | ||
| Discharging port | REMA /Anderson | ||
| Gauge specifications | square/round gauge | ||
| Heating function | Optional | ||
| Liquid cooling function | / | ||
| Protection level | IP54 | ||
| Warranty Life | 5 years/10000h | ||
| Get a quote | |||
| Model | 48V balance weight fork truck | ||
|---|---|---|---|
| Battery Type | LiFePO4@GF | ||
| L*W*H Dimension | 830*510*410mm | ||
| Rated voltage | 51.2V | 51.2V | 51.2V |
| Nominal Capacity | 280Ah | 412Ah | 456Ah |
| Nominal Rating | 14.33kWh | 21.09kWh | 23.35kWh |
| Operating Voltage Range | 40~58.4V | 40-58.4V | 40-58.4V |
| Continuous Charging Rate | 0.5C | 0.5C | 0.5C |
| Continuous Discharging Rate | 1C | 1C | 1C |
| Peak Discharging Rate | 2C@30S | 2C@30S | 2C@30S |
| Get a quote | |||
| Functional configuration | |||
| Charging port | REMA/National Standard | ||
| Discharging port | REMA /Anderson | ||
| Gauge specifications | square/round gauge | ||
| Heating function | Optional | ||
| Liquid cooling function | / | ||
| Protection level | IP54 | ||
| Warranty Life | 5 years/10000h | ||
| Get a quote | |||
| MODEL | 51.2V forward moving fork truck | 76.8V balance weight fork truck | ||
|---|---|---|---|---|
| Battery Type | LiFePO4@GF | |||
| L*W*H Dimension | 1034*250*600mm | 1034*250*600mm | 1030*710*405mm | |
| Rated voltage | 51.2V | 51.2V | 76.8V | |
| Nominal Capacity | 277Ah | 412Ah | 412Ah | |
| Nominal Rating | 14.18kWh | 21.09kWh | 31.64kWh | |
| Operating Voltage Range | 40-58.4V | 40-58.4V | 60-87.6V | |
| Continuous Charging Rate | 0.5C | 0.5C | 0.5C | |
| Continuous Discharging Rate | 1C | 1C | 1C | |
| Peak Discharging Rate | 2C@30S | 2C@30S | 2C@30S | |
| Get a quote | ||||
| Functional configuration | ||||
| Charging port | REMA/National Standard | |||
| Discharging port | REMA/Anderson | |||
| Gauge specifications | Square/round gauge | |||
| Heating function | Optional | |||
| Liquid cooling function | / | |||
| Protection rate | IP54 | |||
| Warranty | 5 years/10000h | |||
| Get a quote | ||||
| Model | 80V Balance weight forklift | 309V/618V High Voltage Forklift | ||
|---|---|---|---|---|
| Battery Type | LiFePO4@GF | |||
| Dimensions L*W*H | 990*630*411.5mm | 990*630*411.5mm | 920*630*214.5mm | 1064.5*630*214.5mm |
| Rated voltage | 80V | 80V | 309.12V | 618.24V |
| Rated capacity | 412Ah | 456Ah | 304Ah | 304Ah |
| Rated energy | 32.96kWh | 36.48kWh | 93.97kWh | 140.959kWh |
| Operating Voltage Range | 62.5-91.25V | 62.5-91.25V | 120-175.2V | 120-175.2V |
| Continuous Charging Rate | 0.5C | 0.5C | 1C | 1C |
| Continuous Discharging Rate | 1C | 1C | 1C | 1C |
| Peak Discharging Rate | 2C@30S | 2C@30S | 1C | 1C |
| Get a quote | ||||
| Functional configuration | ||||
| Charging port | REMA/National Standard | / | ||
| Discharging port | REMA /Anderson | / | ||
| Gauge specifications | square/round gauge | Vehicle communication | ||
| Heating function | Optional | Optional | ||
| Liquid cooling function | / | Standard Configuration | ||
| Protection Rate | IP54 | IP67 | ||
| Warranty | 5 years/10000h | 5 years/10000h | ||
| Get a quote | ||||
Why Choose TYCORUN as an Electric Tugger Battery Supplier?
Basic Application of Electric Tugger Batteries
TYCORUN electric tugger battery provides long endurance power for storage and handling equipment, ensuring efficient cargo transfer and equipment high-frequency operation.
TYCORUN batteries provide powerful power for container handling traction equipment to meet the demands of high-intensity handling and around-the-clock port operations, greatly improving efficiency.
The TYCORUN electric tugger battery helps the efficient operation of bulk cargo trucks to meet the needs of long-distance transportation of large volumes of goods and flexible replenishment.
TYCORUN battery serves the hospital material tractor, ensuring the efficient scheduling and pollution-free safe transportation of drugs, medical equipment and emergency materials.
TYCORUN battery-powered exhibition layout tractor is designed to meet the demanding needs of exhibition setup, dismantling, and material handling.
Case Study For TYCORUN Electric Tugger Batteries
TYCORUN Batteries Improve the Efficiency of Electric Tractors in the UAE's Large Supermarket
An electric tugger manufacturer in Xuzhou found TYCORUN to cooperate, and TYCORUN, as a well-established electric tow tug battery manufacturer, provided it with high-performance electric tugger batteries. This batch of electric tugger was successfully applied to a large supermarket in Dubai, UAE. After the use of TYCORUN batteries, the internal cargo handling efficiency of the supermarket is increased by 20%, and the long battery life provided by the battery supports all-weather high-intensity operations, reducing the frequency of battery replacement, and improving the overall operating efficiency of the equipment.
TYCORUN Batteries Help South Africa's Pharmaceutical Logistics Center Improve Handling Efficiency
TYCORUN partnered with a Taizhou electric tugger manufacturer to provide customized electric tugger batteries. 200 electric tugger units equipped with TYCORUN high-density lithium iron phosphate were successfully used in a pharmaceutical logistics center in Johannesburg, South Africa. Through the use of TYCORUN batteries, the medical logistics center has achieved a 40% increase in operating time for handling equipment, and the fast charging function of the battery greatly reduces downtime and ensures 24-hour continuous operation.
How to Get Your Quick Samples and Customized Electric Tugger Batteries
Frequently Asked Questions
The TYCORUN electric tugger battery has excellent battery life. Depending on the actual application scenario, a single charge can support 6 to 10 hours of continuous use, which can meet the needs of high-frequency operations in warehouses and logistics centers.
TYCORUN electric tractor battery is fully suitable for harsh working environments such as high temperature and humidity, especially in warehousing and logistics centers, cargo handling and tractor applications, with strong high discharge capacity and load capacity.
Our batteries use high-quality lithium iron phosphate or semi-solid cells for a long service life. Depending on the use environment and working intensity, the cycle life of the battery can reach more than 4000 times.
Yes, TYCORUN, recognized as a professional tugger battery manufacturer, provides battery customization services, which can provide customized battery solutions according to the specific needs of customers in terms of customized capacity, BMS management system, voltage and discharge capacity.
If you want to consult our experts, you can contact us. We will provide the best electric tugger batteries as best as we can.
Customization Service and More
OEM/ODM Services
TYCORUN, as an electric tow tug battery manufacturer, provides OEM/ODM services to design, develop and produce batteries according to customers' design schemes or undertake design responsibilities, to ensure that products meet customers' brand positioning and market demand.
Customized Service
TYCORUN provides professional customization services to customize high-performance electric tugger batteries according to customers' specific application scenarios and technical requirements, including cell, BMS system and charging technology to ensure efficient operation.
Technical Advisory Service
TYCORUN provides comprehensive technical consulting services, covering battery selection, system integration, application optimization, etc., to provide customers with professional solutions and technical support to ensure efficient battery operation.
After-sales Service
Unlike other tugger battery manufacturers, TYCORUN provides a full range of after-sales services, including regular maintenance and troubleshooting, to ensure the long-term stability and efficient performance of the battery, to provide reliable protection for customers.
What Our Customer Say
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