Commercial Vehicles Battery Manufacturer and Supplier
TYCORUN has been dedicated to the research and development of commercial vehicle batteries for 17 years, providing high-quality and high-performance batteries to customers worldwide. TYCORUN’s commercial vehicle batteries are widely used in trucks, vans, buses, pickup trucks, and other commercial vehicles, delivering stable and long-lasting power for efficient operations.
TYCORUN Professional Commercial Vehicles Battery Manufacturer
TYCORUN’s commercial vehicle batteries utilize high-energy-density lithium battery technology, offering exceptional range and ensuring long-term efficient operation to meet the demands of long-distance transportation. Additionally, our batteries feature fast charging, high discharge rates, and maintenance-free advantages. We are committed to delivering high-quality, reliable battery solutions that help businesses enhance operational efficiency and reduce energy costs.
The Advantages of TYCORUN Commercial Car Battery
Long Cycle Life
TYCORUN commercial vehicle batteries use high-cycle-life lithium iron phosphate (LiFePO₄) cells with a lifespan of over 4,000 cycles, ensuring long-term efficient operation of electric commercial vehicles while reducing battery replacement costs.
High Safety Standards
Equipped with an advanced Battery Management System (BMS), TYCORUN batteries provide real-time monitoring, featuring overcharge, over-discharge, short-circuit, and temperature protection functions to ensure stable and safe operation.
Flexible Customization
TYCORUN offers a variety of battery solutions with different specifications and voltage options (48V, 60V, 72V, etc.), allowing customization of capacity and dimensions to suit various commercial vehicle models.
Strong Environmental Adaptability
TYCORUN commercial vehicle batteries operate efficiently within a wide temperature range of -20°C to 60°C and feature an IP67-rated waterproof and dustproof design, making them suitable for extreme conditions and ensuring reliable performance.
Advanced Manufacturing Technology
The use of potting and aluminum wire welding processes enhances heat dissipation, secures battery cells, and automatically disconnects connections in case of overheating, significantly improving operational safety.
High Charge and Discharge Rate
With a high discharge rate, TYCORUN batteries provide stable power output for commercial electric vehicles, even under heavy loads, steep inclines, and acceleration demands, supporting high-current output for intensive transportation needs.
How Does a Commercial Car Battery Work?
The working principle of commercial vehicle lithium batteries is based on the movement of lithium ions between the positive and negative electrodes. During discharge, lithium ions migrate from the negative electrode to the positive electrode, releasing an electron flow that generates electrical energy to power the electric motor of the commercial vehicle. The motor then converts the electrical energy into mechanical energy, propelling the vehicle forward.
During the charging process, the current direction reverses, and lithium ions move from the positive electrode back to the negative electrode, restoring and storing energy for future use. The Battery Management System (BMS) continuously monitors the battery’s voltage, temperature, and overall condition to ensure safe operation, preventing overcharging and over-discharging. Additionally, the BMS optimizes the charging and discharging process to improve charging efficiency and cycle life, ensuring that commercial vehicles operate efficiently and reliably.
About Our Custom Battery Solutions
TYCORUN combines 17+ years of industry expertise with LFP battery technology certified by UN38.3 to deliver tailored solutions. Our 5-layer BMS monitors 200+ parameters in real-time, ensuring 99.6% fault prediction accuracy. Modular designs support 12V-72V scalability, proven in 300+ projects like Dongfeng heavy-duty EVs. Global service teams provide <2-hour response across 50+ locations, backed by ISO-certified quality control.
Smart BMS Protection
Thermal Optimization
Modular Flexibility
Global 24/7 Support
Our List of Customizable Commercial Vehicles Batteries
Why Choose TYCORUN as a Commercial Vehicles Battery Provider?
Advanced Manufacturing Process
Innovative Technology Development
Trusted by Global Customers
Basic Application of Commercial Vehicle Batteries

By using high-performance batteries, electric buses provide eco-friendly and quiet public transportation within cities, reducing operating costs and carbon emissions.

In both short-haul and long-haul freight transportation, TYCORUN batteries offer strong endurance, ensuring efficient deliveries while minimizing downtime and improving overall transport efficiency.

Whether for small or large trucks, TYCORUN’s commercial vehicles battery provide tailored solutions to meet range, load capacity, and performance requirements.

In construction sites and mining areas, battery-powered mining trucks offer high load capacity while maintaining stable performance in harsh environments.

Electric refrigerated trucks or cold-chain logistics vehicles, powered by commercial vehicle batteries, can maintain a stable low-temperature environment, making them ideal for transporting pharmaceuticals, food, and other temperature-sensitive goods.
Case Study For TYCORUN Commercial Vehicles Battery
TYCORUN Partners with a Logistics Company in Dubai
TYCORUN has signed a strategic cooperation agreement with a renowned logistics company in Dubai, to provide high-performance commercial car battery solutions aimed at enhancing the operational efficiency of its electric logistics fleet. The customized electric truck batteries from TYCORUN support a long range of 500 kilometers, approximately 30% more than traditional batteries, reducing the need for frequent charging and saving significant operational time. By deploying electric trucks for both short- and long-haul transportation, company has reduced its reliance on traditional fuel-powered vehicles and effectively lowered operational costs.
TYCORUN Partners with a Electric Truck Manufacturer in Canada
TYCORUN has established a strategic partnership with a leading Canadian electric truck manufacturer, to provide commercial vehicles battery solutions and promote the market adoption of electric trucks. The customized electric truck batteries from TYCORUN maintain a 600-kilometer range even in harsh winter conditions, 25% higher than standard market batteries, effectively meeting the demands of long-haul freight transportation.
How to Get Your Quick Samples and Customized Commercial Car Batteries
01
Requirement Analysis & Planning
After communicating with the client, we deeply understand their specific needs, including the type of commercial vehicle, operating environment, battery capacity, battery range, and other requirements. Based on these needs, we develop a tailor-made battery solution and conduct preliminary technical planning.
02
Design & Solution Development
Based on the client’s requirements and project planning, TYCORUN’s technical team designs the battery system, including battery specifications, battery management system (BMS), battery structure, casing design, etc. Depending on the application scenarios, we customize the battery’s charge and discharge characteristics, high/low-temperature performance, and other features to meet the operational requirements of the commercial vehicle.
03
Sample Production & Testing
Once the battery design is complete, we produce samples and conduct rigorous testing, including charge and discharge performance tests, durability tests, safety tests, and environmental adaptability tests. Any issues identified during testing are promptly addressed and optimized to ensure that the battery meets industry standards and the client’s actual application needs.
04
Mass Production & Quality Control
After successful test validation, we prepare for mass production, including equipment setup, raw material procurement, and process optimization. The production process is strictly quality-controlled to ensure that each battery meets the client’s requirements. TYCORUN uses automated production lines to ensure production efficiency and product quality.
05
Delivery and After-Sales Service
After production is completed, the batteries are packaged, shipped, and delivered to the client on time. Post-delivery, we provide comprehensive after-sales services, including technical support, regular maintenance, fault diagnosis, etc., to ensure the stability and long-term reliability of the commercial vehicle batteries in actual use, enhancing the client’s operational efficiency and economic benefits.
Frequently Asked Questions
Yes, our batteries are designed with high discharge rates, capable of supporting large current output. This ensures stable power supply for electric trucks, electric vans, electric buses, and other vehicles under heavy load, uphill driving, and acceleration, improving operational efficiency.
Absolutely! TYCORUN offers custom solutions for various voltage options such as 48V, 60V, 72V, 96V, and higher. We can provide customized capacity, size, and battery interfaces based on the specific requirements of different commercial vehicles (electric trucks, electric vans, electric buses, etc.), ensuring compatibility with the client's existing models.
The specific charging time depends on the battery capacity and charging equipment configuration. Our commercial vehicle batteries support 1C-3C fast charging technology, with some models able to charge up to 80% within 1-2 hours, reducing vehicle downtime and improving operational efficiency.
If you want to consult our experts, you can contact us. We will provide the best commercial vehicles battery as best as we can.
Customization Service and More
ODM/OEM Services
TYCORUN offers comprehensive custom services for commercial car battery, covering the entire process from battery design, material selection, to manufacturing. We also support production according to customer-provided specifications, ensuring high performance and reliability, helping clients expand into the commercial vehicle market.
Multiple battery configurations
We provide various configuration options, including different voltages (48V, 60V, 72V, 96V, etc.), capacities, charge and discharge rates, and driving ranges, ensuring compatibility with electric trucks, electric vans, electric buses, and other commercial vehicles. Additionally, we can customize the battery casing material, protection level, and interface design based on customer needs for optimal compatibility.
Safety and Compliance Certifications
We provide international standard safety certification services, including UN38.3, UL, CE, MSDS, and conduct rigorous reliability tests such as high and low-temperature tests, vibration tests, short-circuit protection tests, and waterproof/dustproof tests (IP67 rating), ensuring the battery performs reliably in extreme environments.
Comprehensive Technical Support
From battery selection and installation to operation and maintenance, TYCORUN offers full technical support, including remote monitoring, Battery Management System (BMS) optimization, troubleshooting, and more, ensuring the battery operates stably in various working conditions. This helps customers reduce operational costs and improve vehicle reliability.


