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TYCORUN Bus Battery Manufacturer: Efficient Power Solution

TYCORUN is a leading electric bus battery manufacturer, producing batteries with high energy density, long cycle life and high safety to meet the needs of electric buses for long driving range and strong power. TYCORUN batteries are the best energy solution for electric buses.

Professional Commercial Bus Battery Manufacturer

Professional Commercial Bus Battery Manufacturer

As a professional bus battery manufacturer, TYCORUN’s battery uses LiFePO4 technology and has a high energy density of 160Wh/kg, providing longer battery life for buses. This battery supports liquid cooling and flexible heating, and can work efficiently in extreme environments of -30~65℃.

 

In addition, the bus battery has a 1.5C fast charging capability, and 30-80% SOC charging takes only 20 minutes at the fastest, meeting the needs of efficient operation. The battery has IP68 & IPX9K protection levels to ensure safety and stability in extreme environments. TYCORUN’s battery supports an 8-year/800,000-kilometer warranty, providing high-performance, long-life power solutions for electric buses.

The Advantages of TYCORUN Electric Bus Batteries

High Energy Density

It adopts advanced LiFePO4 battery cell technology, has ultra-high safety performance, and has an energy density of >160Wh/kg, providing long driving range for electric buses

Ultra-Fast Charging

It supports a maximum charging rate of 1.5C, and can complete fast charging of 30-80% SOC in 20-25 minutes, greatly shortening the charging time, which is suitable for high-frequency use scenarios of buses.

Strong Environmental Adaptability

It adopts liquid cooling + flexible heating technology, and the battery can still operate efficiently in extreme environments of -30~65℃, ensuring efficient energy supply regardless of cold areas or high temperature environments.

High Safety Standards

It has IP68 and IPX9K protection levels, has excellent waterproof and dustproof capabilities, adapts to severe weather and complex road conditions, and ensures that the battery is safe and reliable under various working conditions.

Strong Discharge Performance

It has an ultra-high pulse discharge capability of 3C@30s, supports high power output, provides strong power for electric buses, and ensures acceleration performance and climbing ability under load.

Long Life Guarantee

Provide 8 years or 800,000 kilometers of ultra-long warranty, adopt high-reliability battery management system (BMS), effectively extend battery life and reduce battery cycle operating costs.

How Does an Electric Bus Lithium Ion Battery Work?

The working principle of the electric bus lithium ion battery is based on the migration of lithium ions between the positive and negative electrodes of the battery, which drives the motor of the electric bus by providing high energy density electric energy.

 

During the discharge process, lithium ions migrate from the negative electrode to the positive electrode, and the electron flow is released to form a current, which provides a stable and strong power output for the bus motor, ensuring that the vehicle has continuous driving force and efficient energy utilization in urban operations or long-distance passenger transport.

 

During the charging process, the current flows in the opposite direction, pushing the lithium ions back from the positive electrode to the negative electrode, realizing energy storage, and preparing for the next discharge of the bus.

How Does a Electric Bus Lithium Ion Battery Work

About Our Custom Battery Solutions

TYCORUN combines 17+ years of industry expertise with UN38.3 certified LFP battery technology to provide tailor-made solutions. Our 5-layer BMS monitors over 200 parameters in real time, ensuring 99.6% fault prediction accuracy. Modular design supports 3.2V-144V scalability, which has been proven in over 300 projects, such as a customer operating a logistics and food delivery fleet in Dubai. The global service team provides < 2-hour response in over 50 locations, backed by ISO certified quality control.

Smart BMS Protection

Thermal Optimization

Modular Flexibility

Global 24/7 Support

Worldwide-Power-Custom-Battery-Solutions-TYCORUN

Our List of Customizable Bus Batteries

200D00 271D00 200D01
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Battery Type LiFePO4@GF
Dimension (L*W*H) 960*650*257mm 960*650*257mm 1065*650*257mm
Battery Configuration 1P60S 1P45S 1P69S
Nominal Capacity 200Ah 271Ah 200Ah
Rated Energy 38.640kWh 39.267kWh 44.436kWh
Type of cooling Liquid Cooling/Flexible heating
Electrical Properties Parameters
Operating Voltage Range 150-219V 112.5-164.25V 170-248.2V
Maximum Charging Rate 1.5C 1.2C 1.5C
Charging Time, RT, 30-80%SOC 20min 25min 20min
Pulse Discharging Rate, RT 3C@30S 2.5C@30S 3C@30S
Pulse Feedback Rate, RT 2C@30S 2.5C@30S 2C@30S
Charging Temperature Range -20~65°C
Discharging Temperature Range -30~65°C
Energy Density >160Wh/kg
Reliability Parameters
Vibration Four times GB/T 31467.3-2015
Heat Safety NP
Protection Rate IP68 (48h) & IPX9K
Warranty 8 years or 800,000 km
Get a Quote
271D01 200D02 200D03
Get a Quote
Battery Type LiFePO4@GF
Dimension (L*W*H) 1065*650*257mm 1215*650*257mm 1647*650*257mm
Battery Configuration 1P51S 1P78S 1P102S
Nominal Capacity 271Ah 200Ah 200Ah
Rated Energy 44.503kWh 50.232kWh 65.688kWh
Type of cooling Liquid Cooling/Flexible heating
Electrical Properties Parameters
Operating Voltage Range 127.5-186.15V 195-284.7V 255-372.3V
Maximum Charging Rate 1.2C 1.5C 1.5C
Charging Time, RT, 30-80%SOC 25min 20min 20min
Pulse Discharging Rate, RT 2.5C@30S 3C@30S 3C@30S
Pulse Feedback Rate, RT 2.5C@30S 2C@30S 2C@30S
Charging Temperature Range -20~65°C
Discharging Temperature Range -30~65°C
Energy Density >160Wh/kg >160Wh/kg >162Wh/kg
Reliability Parameters
Vibration Four times GB/T 31467.3-2015
Heat Safety NP
Protection Rate IP68 (48h) & IPX9K
Warranty 8 years or 800,000 km
Get a Quote
200D00 271D00 200D01
Get a Quote
Battery Type LiFePO4@GF
Dimension (L*W*H) 960*650*257mm 960*650*257mm 1065*650*257mm
Battery Configuration 1P60S 1P45S 1P69S
Nominal Capacity 200Ah 271Ah 200Ah
Rated Energy 38.640kWh 39.267kWh 44.436kWh
Type of cooling Liquid Cooling/Flexible heating
Electrical Properties Parameters
Operating Voltage Range 150-219V 112.5-164.25V 170-248.2V
Maximum Charging Rate 1.5C 1.2C 1.5C
Charging Time, RT, 30-80%SOC 20min 25min 20min
Pulse Discharging Rate, RT 3C@30S 2.5C@30S 3C@30S
Pulse Feedback Rate, RT 2C@30S 2.5C@30S 2C@30S
Charging Temperature Range -20~65°C
Discharging Temperature Range -30~65°C
Energy Density >160Wh/kg
Reliability Parameters
Vibration Four times GB/T 31467.3-2015
Heat Safety NP
Protection Rate IP68 (48h) & IPX9K
Warranty 8 years or 800,000 km
Get a Quote

Why Choose TYCORUN as a Commercial Bus Battery Supplier?

Basic Application of Electric Bus Batteries

Scenic Area Buses
Scenic Area Buses

TYCORUN batteries are widely used in scenic area buses. Scenic area buses frequently transport tourists. High-performance lithium batteries provide sufficient power for electric buses with ultra-long cruising range, reducing the number of times the vehicle is charged.

Urban Public Transportation
Urban Public Transportation

Urban buses operate for a long time every day and need to be frequently charged to replenish power. High-quality TYCORUN batteries support fast charging, shorten charging time, reduce vehicle downtime, and improve operational efficiency.

Campus Buses
Campus Buses

Provide stable and safe power for campus buses that pick up students. TYCORUN uses lithium iron phosphate batteries with high safety performance. It can operate normally at high and low temperatures, improving vehicle safety.

Airport and Park Transfers
Airport and Park Transfers

Electric buses are used for short-distance transfers at airports, industrial parks, large shopping malls, etc. Bus batteries provide quiet, zero-emission power solutions for vehicles.

Bus Dedicated Line Service
Bus Dedicated Line Service

High-performance batteries provide kinetic energy for buses used in corporate commuting, hotel pick-ups, conferences and exhibitions, and communities. It is an economical and efficient electric transportation solution.

Case Study For TYCORUN Electric Bus Batteries

TYCORUN Cooperates with a Bus Operator in Brazil

TYCORUN Cooperates with a Bus Operator in Brazil

A large bus operator in Brazil cooperated with TYCORUN. The company operates 500 electric buses. TYCORUN equipped its city bus fleet with 38.64kWh-44.44kWh high-performance lithium batteries to achieve efficient and low-energy electrification transformation. TYCORUN’s battery has an IP68 protection level, meets the complex climatic conditions in South America, supports fast charging (30-80% SOC only takes 20-25 minutes), improves vehicle operation efficiency, and reduces carbon emissions.

TYCORUN Cooperates with a Bus Company in Singapore

A bus company in Singapore operates 300 electric buses. TYCORUN provides it with 271Ah high-capacity batteries to create an intelligent electric bus system. TYCORUN provides a battery solution with an 8-year/800,000 km warranty to ensure stable operation of buses in high temperature and high humidity environments. It also uses liquid cooling and flexible heating technology to optimize battery performance, making it adaptable to complex climates and working conditions, and achieving Singapore’s smart city green transportation goals.

TYCORUN Cooperates with a Bus Company in Singapore

How to Get Your Quick Samples and Customized Bus Batteries

01

Demand Analysis & Solution Design

Customized design of battery specifications, energy density and heat dissipation methods based on the customer’s vehicle type, endurance requirements, charge and discharge rates and environmental conditions.

02

Cell Selection & Battery Pack Configuration

Select the appropriate LiFePO4 cell, and determine the battery capacity, operating voltage range, and series-parallel combination to ensure optimal performance and safety.

03

Cooling & Safety System Optimization

Configure liquid cooling/flexible heating system in combination with the vehicle operating environment, and integrate BMS battery management system to ensure efficient heat dissipation, intelligent monitoring and overheating protection.

04

Manufacturing & Strict Testing

The battery pack is manufactured using IP68 protection grade standards, and multiple tests such as charge and discharge cycles, vibration, impact, high and low temperatures are performed to ensure that the battery meets the bus industry standards.

05

Delivery of Batteries & Technical Support

As a professional electric bus battery supplier, TYCORUN provides complete battery installation, commissioning and system docking services, and provides long-term after-sales support, technical support and maintenance to ensure stable battery operation.

Frequently Asked Questions

Depending on the model, the charging time is between 20 and 25 minutes, and the battery can be charged to 30% to 80% SOC, greatly improving operational efficiency and reducing parking waiting time.

The charging temperature range of TYCORUN batteries is -20℃ to 65℃, and the discharge temperature range is -30℃ to 65℃, which adapts to extreme temperature environments and ensures stable operation.

TYCORUN bus batteries provide an 8-year or 800,000-kilometer warranty to ensure long-term reliability and lasting use, reducing subsequent maintenance costs.

If you want to consult our experts, you can contact us. We will provide the best bus batteries as best as we can.

Customization Service and More

OEM/ODM Services

TYCORUN provides a full range of customized services for bus batteries, from battery design, material selection to production and manufacturing, to meet customer needs throughout the entire process. At the same time, we can produce market-competitive batteries according to customer-specified solutions.

Comprehensive Technical Support

From battery selection, installation and commissioning to operation and maintenance, TYCORUN provides comprehensive technical support, including remote monitoring, battery management system (BMS) optimization, troubleshooting, etc., to ensure that the battery can operate stably under various working conditions.

Safety & Quality Certification

We provide safety certification services that meet international standards, and conduct strict reliability tests, such as high and low temperature tests, vibration tests, short circuit protection tests, waterproof and dustproof tests (IP68 level), etc., to ensure that the battery can still operate stably in extreme environments.

Global After-Sales Guarantee

TYCORUN has a service network in many countries and regions to provide customers with fast-response after-sales support, including product upgrades, battery recycling and repair services, to help customers maximize the value of battery use and ensure long-term operational benefits.

What Our Customer Say

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