Custom Boat Battery Manufacturer & Marine Battery Supplier
IP65 · IP67 · IP54 | LiFePO4 Marine Batteries for Freshwater & Offshore Applications
17+ years of OEM/ODM expertise, delivering reliable lithium boat batteries for boat builders, fleet operators, and aftermarket users worldwide. ISO9001, CE, UN38.3 certified.
Professional Custom Lithium Boat Battery Manufacturer
TYCORUN customizable boat batteries deliver >5,000Wh energy, 4,000+ cycles (100% DOD), 150A continuous / 300A peak discharge – ensuring stable operation and range for small to medium vessels.
Choose from IP54 (humidity-resistant), IP65 (freshwater splash-proof), or IP67 (saltwater immersion-ready) with ABS or aluminum casing. Fast charging up to 100A reduces downtime, boosting efficiency.
Engineered for the Marine Environment
🔋 4,000+ Cycles (Lab Tested)
Automotive-grade LiFePO4 cells deliver proven longevity – 8x longer than lead-acid. Our 12V 100Ah model retains 70% capacity after 4,000 cycles at 100% depth of discharge under controlled lab conditions.1 Actual lifespan depends on temperature, discharge rate, and maintenance.
🛡️ IP65 · IP67 · IP54 Options
Choose protection level based on your water conditions. IP65 for freshwater splash, IP67 for saltwater & temporary immersion. All models feature 5-layer BMS with real-time fault isolation.
⚡ High Energy & Power Density
5,000+Wh at just 27.8kg – significantly higher energy density than lead-acid. High-capacity models up to 20.48kWh support 400A continuous discharge for electric propulsion systems.2
🔌 Fast Charging Ready
100A–400A fast charging capability reduces downtime >50% vs lead-acid. Ideal for commercial vessels and fishing fleets with tight turnaround schedules.
🏭 OEM/ODM Customization
Voltage 12V–144V, capacity 10Ah–400Ah+, IP54 to IP68, ABS or aluminum casing. Flexible MOQ for sample orders, <30 days lead time for custom configurations.
🌍 Global Certifications & Support
UN38.3, ISO9001, CE, TUV, UL compliant. Global logistics network and <2h technical response in 50+ locations.
2 Source: TYCORUN 51.2V 400Ah Boat Battery Specification Sheet: 400A continuous discharge current, 20.48kWh rated energy.
Select the Right Marine Battery by Environment
Vessel type, water salinity, and installation location determine the ideal protection rating. Choose accordingly.
| Application Scenario | IP Rating | Casing Material | Typical Models | Key Features |
|---|---|---|---|---|
| Freshwater lakes, rivers, enclosed cabins, backup power | IP65 | ABS plastic (lightweight) | 5000Wh, 12V/24V series | Splash-proof, 4000+ cycles @100% DOD, 150A continuous |
| Nearshore / saltwater, open deck, primary propulsion | IP67 | Aluminum alloy (corrosion-resistant) | 51.2V 400Ah series / 24V 100Ah series | Temporary immersion 1m/30min, salt-spray tested |
| High-humidity compartments, fish finders, navigation electronics | IP54 / Custom | Engineering plastic / optional metal | 24V- 48V series | Humidity-resistant, cost-effective, compact design |
Tailor-Made Battery Solutions for OEMs & Fleet Operators
With 17+ years of experience across diverse energy storage projects, TYCORUN provides fully customizable lithium boat batteries that match your exact electrical and mechanical specifications.
📐 What We Customize
- Voltage & Capacity (12V to 144V, 10Ah to 400Ah+)
- Protection Rating (IP54, IP65, IP67, IP68)
- Casing Material (ABS / Aluminum alloy / Stainless steel)
- BMS parameters, connectors, form factor
- Heating function for cold climates
🏭 Why OEMs Choose TYCORUN
- Sample orders with flexible MOQ for standard models
- <30 days lead time for custom configurations
- 5-layer BMS with 200+ parameter monitoring, 99.6% fault prediction accuracy
- Global service network, rapid spare parts availability
Our List of Customizable Marine Batteries
Through our professional customization, we can make the battery more suitable for your boat. You only need to leave a message to tell us about your needs.
Our List of Customizable DC-AC Inverters
Basic Application of Boat Batteries

High-performance lithium batteries power propellers, regulate motor output, and deliver stable thrust for smooth vessel navigation.

High energy density ensures consistent power for GPS, radar, and autopilot systems – reliable even in demanding marine conditions.

Power lighting, HVAC, multimedia, and onboard appliances. Lithium batteries are maintenance‑free and eco‑friendly, reducing operating costs.

Sustained power for VHF radios, satellite terminals, and AIS. Enables real‑time data exchange between vessel and shore, enhancing voyage safety.
Case Study For TYCORUN Boat Batteries
Freshwater Tour Boat – Lake Constance, Germany
Installation: IP65 5,000Wh LiFePO4 battery installed in an enclosed cabin.
Performance after 24 months of daily operation:
- Capacity retention: 91.2% (BMS-monitored data)
- No major hardware failures reported
- Low-temperature protection triggered during early winter mornings (resolved via standard procedure)
Operational benefits:
- Annual energy cost reduction: 28% compared to previous lead-acid setup
- Eliminated seasonal lead-acid replacements
Installation recommendation: For enclosed freshwater cabins, IP65 with ABS casing offers lightweight, splash-resistant, cost-effective performance.
Coastal Fishing Fleet – Surat Thani, Thailand
Installation: 51.2V 400Ah IP67 batteries powering primary propulsion systems.
Performance highlights:
- 400A continuous discharge under high load (fishing operations)
- Maintenance cost reduction: 24% year-over-year
- Vessel uptime increase: 15% (less time spent on charging or battery swaps)
Engineering recommendation: For high-humidity, coastal environments with potential seawater exposure, upgrade to IP67 aluminum alloy casing – salt-spray tested and proven for marine durability.
How to Get Your Quick Samples and Customized Lithium Boat Batteries
01
Demand Analysis
According to the customer’s boat type, endurance requirements, charge and discharge rate and environmental conditions, customized design of battery specifications, energy density and heat dissipation methods are carried out.
02
Cell Selection
Select the appropriate LiFePO4 cell, and determine the battery capacity, operating voltage range, and series-parallel combination to ensure optimal performance and safety.
03
Production Samples
Produce samples according to the customized plan, and optimize the samples after testing, determine product parameters, and use automated production equipment to efficiently produce battery products.
04
Strict Testing
Strictly follow the quality standard system, conduct multiple tests such as charge and discharge cycles, vibration, impact, high and low temperature, etc. to ensure that the battery meets the standards of the bus industry.
05
Product Delivery
TYCORUN delivers products according to customer-specified transportation methods, and provides comprehensive after-sales service, technical support, and maintenance to ensure stable battery operation.
Frequently Asked Questions
What is the difference between IP65 and IP67 for marine batteries?
IP65 is protected against water jets from any direction – ideal for freshwater lakes, rivers, and enclosed compartments. IP67 withstands temporary immersion up to 1 meter for 30 minutes – required for offshore, saltwater, and open-deck installations where wave spla
sh or occasional submersion occurs. TYCORUN offers both, plus IP68 for extreme conditions.
Do I need IP67 for freshwater use?
Not necessarily. For freshwater lakes, rivers, and enclosed cabins, our IP65 ABS series provides reliable splash protection and lighter weight at a lower cost. Upgrade to IP67 only if you operate in saltwater, rough water, or open decks with direct wave exposure.
What is the real-world cycle life of TYCORUN marine batteries?
Our LiFePO4 batteries deliver 4,000+ cycles at 100% depth of discharge under standard lab conditions (0.2C charge/discharge, 25°C). Actual lifespan depends on operating temperature, discharge rate, and maintenance practices. Many users operating at shallower depths of discharge can expect extended cycle life.
Can you customize batteries for my specific boat model?
Absolutely. As an OEM manufacturer with 17+ years of experience, we offer full customization of voltage, capacity, IP rating, casing material, BMS parameters, and connectors. Send us your specifications for a tailored quote – sample orders are welcome.
How do TYCORUN batteries perform in saltwater environments?
For saltwater, we recommend our IP67 aluminum-cased series (e.g., 51.2V 400Ah model). The aluminum housing resists corrosion, and the IP67 rating protects against seawater immersion and salt spray. Our batteries are designed for marine-grade durability.
What certifications do your marine batteries have?
TYCORUN marine batteries are UN38.3 (safe transport), ISO9001:2015, CE, and TUV certified. UL compliance available on request. For specific regional approvals (e.g., CCS for China), we can work with clients to meet requirements.
Do you offer OEM/white-label services for boat builders?
Yes. We provide both OEM (manufacturing to your specs) and ODM (complete custom design including BMS programming, casing, and connectors). We serve boat builders, distributors, and fleet operators worldwide. Flexible MOQ and fast lead times.
Ready to Upgrade Your Vessel Power?
Get a custom quote from a trusted boat battery manufacturer – whether you need IP65 for freshwater or IP67 for offshore.
Customization Service and More
OEM/ODM Services
End‑to‑end customization – from cell selection, BMS tuning, and casing design to mass production. We build market‑competitive batteries to your exact specifications, with flexible MOQ and rapid prototyping.
Comprehensive Technical Support
On‑site assistance for selection, installation, and commissioning. Remote monitoring, BMS optimization, and troubleshooting ensure stable operation across all marine conditions.
Strict Quality Testing
Every battery passes high/low temperature, vibration, short‑circuit, and waterproof/dust tests (IP54/IP65/IP67). Reliable performance even in extreme marine environments.
Global After-Sales Guarantee
Service network across multiple countries. Installation, testing, maintenance, and warranty support – minimizing downtime and maximizing battery lifespan.
What Our Customer Say
Certifications & Compliance






